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Home >> Lexus >> 2020 >> UX 200 Luxury >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> (Door / Hatch) (Service Information) (2 Of 2) >> Back Door >> Adjustment [10/2018 - 07/2022] >> Procedure

Adjustment [10/2018 - 07/2022]: Procedure

  1. REMOVE BACK DOOR PANEL SUB-ASSEMBLY 
    1. Check that the clearance measurements of areas A to P are within the standard ranges.
      GTY779209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Clearance

      A 6.0 to 10 mm (0.236 to 0.394 in.) B -1.0 to 3.0 mm (-0.039 to 0.118 in.)
      C 4.6 to 8.6 mm (0.181 to 0.339 in.) D -1.5 to 2.5 mm (0.0591 to 0.0984 in.)
      E 3.9 to 7.9 mm (0.154 to 0.311 in.) F -0.9 to 3.1 mm (0.0354 to 0.122 in.)
      G 3.9 to 7.9 mm (0.154 to 0.311 in.) H -1.6 to 2.4 mm (0.0630 to 0.0945 in.)
      I 3.4 to 7.4 mm (0.134 to 0.291 in.) J 0 to 0.4 mm (0 to 0.0157 in.)
      K 3.9 to 7.9 mm (0.154 to 0.311 in.) L -0.5 to 3.5 mm (0.0197 to 0.138 in.)
      M 3.4 to 7.4 mm (0.134 to 0.291 in.) N -0.5 to 3.5 mm (0.0197 to 0.138 in.)
      O 5.3 to 9.3 mm (0.209 to 0.366 in.) P 0 to 4.0 mm (0 to 0.158 in.)
  2. REMOVE TONNEAU COVER ASSEMBLY 

    Refer to PROCEDURE - Step 3 [10/2018 - 10/2020] Refer to PROCEDURE - Step 3 [10/2020 - 07/2022]

  3. REMOVE DECK BOARD ASSEMBLY (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 4 [10/2018 - 10/2020] Refer to PROCEDURE - Step 4 [10/2020 - 07/2022]

  4. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 7 [10/2018 - 10/2020] Refer to PROCEDURE - Step 8 [10/2020 - 07/2022]

  5. REMOVE NO. 2 DECK BOARD SUB-ASSEMBLY (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 8 [10/2018 - 10/2020] Refer to PROCEDURE - Step 9 [10/2020 - 07/2022]

  6. REMOVE DECK BOARD ASSEMBLY (w/o Deck Floor Box) 

    Refer to PROCEDURE - Step 5 [10/2018 - 10/2020] Refer to PROCEDURE - Step 5 [10/2020 - 07/2022]

  7. REMOVE NO. 1 DECK BOARD (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 9 [10/2018 - 10/2020] Refer to PROCEDURE - Step 10 [10/2020 - 07/2022]

  8. REMOVE DECK BOARD SUB-ASSEMBLY (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 10 [10/2018 - 10/2020] Refer to PROCEDURE - Step 11 [10/2020 - 07/2022]

  9. REMOVE REAR DECK FLOOR BOX (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 11 [10/2018 - 10/2020] Refer to PROCEDURE - Step 12 [10/2020 - 07/2022]

  10. REMOVE DECK FLOOR BOX LH (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 12 [10/2018 - 10/2020] Refer to PROCEDURE - Step 13 [10/2020 - 07/2022]

  11. REMOVE LUGGAGE COMPARTMENT TRIM BOX (for HV Model) 

    Refer to PROCEDURE - Step 13 [10/2018 - 10/2020] Refer to PROCEDURE - Step 14 [10/2020 - 07/2022]

  12. REMOVE DECK FLOOR BOX RH (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 14 [10/2018 - 10/2020] Refer to PROCEDURE - Step 15 [10/2020 - 07/2022]

  13. REMOVE DECK SIDE TRIM BOX LH (w/o Deck Floor Box) 

    Refer to PROCEDURE - Step 15 [10/2018 - 10/2020] Refer to PROCEDURE - Step 16 [10/2020 - 07/2022]

  14. REMOVE DECK SIDE TRIM BOX RH (w/o Deck Floor Box) 

    Refer to PROCEDURE - Step 16 [10/2018 - 10/2020] Refer to PROCEDURE - Step 17 [10/2020 - 07/2022]

  15. REMOVE LUGGAGE ROOM REAR COVER (for AWD) 

    Refer to PROCEDURE - Step 5

  16. REMOVE DECK TRIM REAR COVER 

    Refer to PROCEDURE - Step 45 [10/2018 - 10/2020] Refer to PROCEDURE - Step 45 [10/2020 - 07/2022]

  17. ADJUST BACK DOOR PANEL SUB-ASSEMBLY 
    1. Before adjusting the upper end of the back door up and down or left and right, loosen the bolts.
      GTY807657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the hinge bolts on the body after the adjustment.

      Torque: 27.5 N*m (280 kgf*cm, 20 ft.*lbf) 

    3. Using a T40 "TORX" socket wrench, adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer.
      GTY834398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment.

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

  18. INSTALL DECK TRIM REAR COVER 

    Refer to PROCEDURE - Step 26 [10/2018 - 10/2020] Refer to PROCEDURE - Step 26 [10/2020 - 07/2022]

  19. INSTALL LUGGAGE ROOM REAR COVER (for AWD) 

    Refer to PROCEDURE - Step 9

  20. INSTALL DECK FLOOR BOX LH (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 57 [10/2018 - 10/2020] Refer to PROCEDURE - Step 56 [10/2020 - 07/2022]

  21. INSTALL DECK FLOOR BOX RH (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 55 [10/2018 - 10/2020] Refer to PROCEDURE - Step 54 [10/2020 - 07/2022]

  22. INSTALL LUGGAGE COMPARTMENT TRIM BOX (for HV Model) 

    Refer to PROCEDURE - Step 56 [10/2018 - 10/2020] Refer to PROCEDURE - Step 55 [10/2020 - 07/2022]

  23. INSTALL REAR DECK FLOOR BOX (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 58 [10/2018 - 10/2020] Refer to PROCEDURE - Step 57 [10/2020 - 07/2022]

  24. INSTALL DECK BOARD SUB-ASSEMBLY (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 61 [10/2018 - 10/2020] Refer to PROCEDURE - Step 60 [10/2020 - 07/2022]

  25. INSTALL NO. 1 DECK BOARD (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 62 [10/2018 - 10/2020] Refer to PROCEDURE - Step 61 [10/2020 - 07/2022]

  26. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 63 [10/2018 - 10/2020] Refer to PROCEDURE - Step 62 [10/2020 - 07/2022]

  27. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 64 [10/2018 - 10/2020] Refer to PROCEDURE - Step 63 [10/2020 - 07/2022]

  28. INSTALL DECK SIDE TRIM BOX RH (w/o Deck Floor Box) 

    Refer to PROCEDURE - Step 59 [10/2018 - 10/2020] Refer to PROCEDURE - Step 58 [10/2020 - 07/2022]

  29. INSTALL DECK SIDE TRIM BOX LH (w/o Deck Floor Box) 

    Refer to PROCEDURE - Step 60 [10/2018 - 10/2020] Refer to PROCEDURE - Step 59 [10/2020 - 07/2022]

  30. INSTALL DECK BOARD ASSEMBLY (w/ Deck Floor Box) 

    Refer to PROCEDURE - Step 66 [10/2018 - 10/2020] Refer to PROCEDURE - Step 66 [10/2020 - 07/2022]

  31. INSTALL DECK BOARD ASSEMBLY (w/o Deck Floor Box) 

    Refer to PROCEDURE - Step 67 [10/2018 - 10/2020] Refer to PROCEDURE - Step 67 [10/2020 - 07/2022]

  32. INSTALL TONNEAU COVER ASSEMBLY 

    Refer to PROCEDURE - Step 68 [10/2018 - 10/2020] Refer to PROCEDURE - Step 68 [10/2020 - 07/2022]

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