Installation [09/2015 - ]: Procedure

1. Install the vacuum surge tank with the 3 bolts.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

1. Install the No. 4 vacuum transmitting hose assembly to the vacuum surge tank and attach the 2 clamps.

Refer to PROCEDURE - Step 1 [10/2014 - ]

1. Install the No. 1 turbo pressure sensor with the bolt.

   Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

1. Install the No. 3 vacuum transmitting hose assembly to the vacuum surge tank and attach the 2 clamps.

1. Install the bracket to the intake manifold with the bolt.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

1. Install the No. 2 fuel vapor feed hose to the intake manifold and slide the clamp to secure the hose.

1. When replacing a new intercooler support bracket sub-assembly:

   Temporarily install the intake manifold.

   NOTE:

   If temporary installation is not performed, parts may not be correctly positioned. As a result, connecting parts may not be airtight.

   1. Temporarily install a new intercooler support bracket sub-assembly to the intake manifold with the 2 bolts.
   2. Temporarily install the throttle body with motor assembly.

      Refer to PROCEDURE - Step 1 [10/2014 - ]

   3. Tighten the 2 bolts of the intercooler support bracket sub-assembly.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   4. Remove the throttle body with motor assembly.
   5. Remove the 3 bolts and intercooler assembly from the intercooler support bracket sub-assembly.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   6. Install the wire harness clamp bracket with the bolt.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

2. When reusing intercooler support bracket sub-assembly:

   Install the intercooler support bracket sub-assembly with the 2 bolts.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   NOTE:

   Align the intercooler support bracket sub-assembly with its marked original position and install it.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the wire harness clamp bracket with the bolt.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

3. Install the No. 1 water by-pass hose and No. 2 water by-pass hose to the intercooler support bracket sub-assembly with the 2 nuts.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   NOTE:

   Make sure that the stopper is not contacted as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	OK
   *b	NG
   *c	Stopper

4. Install 2 new intake manifold gaskets to the intake manifold.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

5. Temporarily install the intake manifold with the 3 bolts and 2 nuts.
6. Tighten the 3 bolts and 2 nuts in the order shown in the illustration.
   Fig 1: Intake Manifold Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

7. Install the bolt.

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

1. Connect the No. 2 water by-pass hose to the No. 1 water by-pass pipe and slide the clamp to secure the hose.
2. Connect the No. 1 water by-pass hose to the cylinder head sub-assembly and slide the clamp to secure the hose.

1. Install the No. 2 PCV hose to the intake manifold and cylinder head sub-assembly and slide the 2 clamps to secure the hose.

1. Attach the 5 clamps and connect the vacuum transmitting hose assembly to the cylinder head cover sub-assembly.
2. Connect the vacuum transmitting hose assembly to the waste gate valve actuator.
   NOTE:

   Connect the vacuum transmitting hose assembly until the bent portion of the pipe of the waste gate valve actuator.

1. Attach the clamp and install the No. 1 vacuum transmitting hose to the intake manifold.

Refer to PROCEDURE - Step 1 [10/2014 - ]

1. Install the No. 2 vacuum transmitting hose assembly to the vacuum pump assembly and cylinder head cover sub-assembly with the clamp.

1. Install the No. 2 water by-pass pipe to the cylinder head cover sub-assembly and No. 2 vacuum switching valve bracket with the 3 bolts.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

1. Attach the 2 clamps and connect the 3 connectors to connect the engine wire.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the ground bolt.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

3. Connect the 7 connectors and attach the 3 clamps.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Connect the wire harness clamp and install the wire harness with the bolt.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

5. Install the bolt and nut to the wire harness bracket.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

6. Connect the 3 connectors and attach the clamp.

1. Connect the No. 5 sub-radiator hose and No. 6 sub-radiator hose to the No. 2 water by-pass pipe with the 2 clips to secure the hoses.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Upper Side
   *b	Left Side
   *c	OK
   *d	NG
   *e	Paint Mark
   *f	Water By-pass Pipe Matchmark

   HINT: 

   • Install the sub-radiator hoses and clips as shown in the illustration.
   • Position the paint mark as illustrated.

Refer to PROCEDURE - Step 1 [10/2014 - ]

1. Install the outer cowl top panel with the 13 bolts.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

2. Attach the 4 clamps and connect the wire harness.
3. Connect the connector.

1. Install the suspension tower damper with the 2 nuts.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

Refer to PROCEDURE - Step 1 [09/2015 - ]

Refer to INSTALLATION [10/2014 - ]

Refer to INSTALLATION [10/2014 - 05/2019] , or refer to INSTALLATION [05/2019 - ]

Refer to INSTALLATION [09/2015 - ] 

Refer to INSTALLATION [10/2014 - ]

Refer to PROCEDURE - Step 1 [10/2014 - ]

See step  1