LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2019 >> LS 500 Base, RWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Heating / Air Conditioning System - Service Information (3 Of 3) >> Condenser >> Removal [12/2017 - ] >> Procedure

Removal [12/2017 - ]: Procedure

  1. REMOVE RADIATOR COVER PLATE 

    Refer to PROCEDURE - Step 1

  2. REMOVE UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 2

  3. REMOVE LOWER RADIATOR AIR DEFLECTOR 

    Refer to PROCEDURE - Step 3

  4. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 4

  5. REMOVE POP UP HOOD LIFTER ASSEMBLY LH 

    Refer to REMOVAL [12/2017 - 09/2018] , or refer to REMOVAL [09/2018 - 10/2020] , or refer to REMOVAL [10/2020 - 10/2022] , or refer to REMOVAL [10/2022 - 10/2023] , or refer to REMOVAL [10/2023 - ]

  6. REMOVE HEADLIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure described for the headlight assembly LH.

    Refer to REMOVAL [12/2017 - 10/2020] , or refer to REMOVAL [10/2020 - 10/2023] , or refer to REMOVAL [10/2023 - ]

  7. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR 
    1. Remove the 2 clips.
      GTY775354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamp and remove the hood lock release lever protector.
  8. REMOVE ENGINE HOOD COURTESY SWITCH (HOOD LOCK ASSEMBLY) 

    Refer to PROCEDURE - Step 3 [12/2017 - 11/2021] , or refer to REMOVAL [11/2021 - 10/2022] , or refer to REMOVAL [10/2022 - ]

  9. REMOVE HIGH PITCHED HORN ASSEMBLY 

    Refer to PROCEDURE - Step 3 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 3 [09/2018 - ]

  10. REMOVE LOW PITCHED HORN ASSEMBLY 

    Refer to PROCEDURE - Step 4 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 4 [09/2018 - ]

  11. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH 
    1. Remove the 2 bolts and lower arm bracket brace sub-assembly RH.
      GTY1087692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Type A
      *B for Type B
  12. REMOVE LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH 
    1. Remove the 2 bolts and lower arm bracket brace sub-assembly LH.
      GTY775357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH 
    1. Remove the 2 bolts and radiator support to crossmember brace sub-assembly RH.
      GTY799433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH 
    1. Remove the 2 bolts and radiator support to crossmember brace sub-assembly LH.
      GTY806116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY RH 

    Refer to PROCEDURE - Step 44 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 44 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 44 [10/2020 - 10/2022] , or refer to PROCEDURE - Step 44 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 44 [10/2023 - ]

  16. REMOVE AIR CLEANER WITH ELEMENT ASSEMBLY LH 

    Refer to PROCEDURE - Step 43 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 43 [09/2018 - 10/2020] , or refer to PROCEDURE - Step 43 [10/2020 - 10/2022] , or refer to PROCEDURE - Step 43 [10/2022 - 10/2023] , or refer to PROCEDURE - Step 43 [10/2023 - ]

  17. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Disconnect the connector.
      GTY775358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamps and disconnect the engine room main wire.
    3. GTY775359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the screw.

    4. Detach the clamp and disconnect the hood lock control cover LH.
    5. Remove the screw.
      GTY775360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Detach the clamp and disconnect the hood lock control cover RH.
    7. Remove the 5 bolts.
      GTY827491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Sub-Radiator Support Cushion
      Remove in this Direction
    8. While lifting the upper radiator support sub-assembly upwards, detach the 2 sub-radiator support cushions and remove the upper radiator support sub-assembly.
      NOTE:

      When disconnecting the upper radiator support sub-assembly, do not damage the cooler condenser assembly and radiator assembly.

  18. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A 
    1. Remove the 2 bolts and disconnect liquid tube sub-assembly A and No. 1 cooler bracket from the cooler condenser assembly.
      GTY775368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply excessive force to the liquid tube sub-assembly A.

    2. Remove the O-ring from the liquid tube sub-assembly A.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  19. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.
      GTY775370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply excessive force to the discharge hose sub-assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  20. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Detach the claw.
      GTY775364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While lifting the cooler condenser assembly in the direction of the arrow shown in the illustration, detach the guide and remove the cooler condenser assembly.
      GTY796915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
      NOTE:
      • When removing the cooler condenser assembly, do not damage the cooler condenser assembly and radiator assembly.
scientia non olet · About LEMON Manuals