LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2019 >> GX 460 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System (Service Information) >> Radiator >> Removal [08/2015 - ] >> Procedure

Removal [08/2015 - ]: Procedure

  1. REMOVE UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 15 [08/2015 - 08/2020] , or refer to PROCEDURE - Step 15 [08/2020 - ]

  2. REMOVE V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 16 [08/2015 - 08/2020] , or refer to PROCEDURE - Step 16 [08/2020 - ]

  3. REMOVE LOWER FRONT BUMPER COVER 

    Refer to PROCEDURE - Step 7 [08/2015 - 08/2020] , or refer to PROCEDURE - Step 7 [08/2020 - ]

  4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8 [08/2015 - 08/2020] , or refer to PROCEDURE - Step 8 [08/2020 - ]

  5. DRAIN ENGINE COOLANT 

    See step  5

  6. REMOVE FRONT BUMPER COVER 

    (Refer to REMOVAL [08/2015 - 08/2019] , or refer to REMOVAL [08/2019 - ] )

  7. REMOVE RADIATOR SIDE DEFLECTOR LH 
    1. Using a clip remover, detach the 3 claws and remove the clip. Then move the radiator side deflector LH so that the radiator can be removed in the step below.
      GTY464588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE RADIATOR SIDE DEFLECTOR RH 
    1. Using a clip remover, detach the 3 claws and remove the clip. Then move the radiator side deflector RH so that the radiator can be removed in the step below.
      GTY464589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE RADIATOR RESERVOIR ASSEMBLY 
    1. Disconnect the radiator reservoir hose from the radiator assembly.
      GTY275363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and radiator reservoir assembly from the fan shroud.
  10. REMOVE NO. 1 RADIATOR HOSE 
    1. Slide the 2 clamps and remove the No. 1 radiator hose.
      GTY275364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FAN SHROUD 
    1. Loosen the 4 nuts holding the fluid coupling assembly.
      GTY275365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the fan and generator V belt (Refer to REMOVAL [08/2015 - ] ).
    3. Remove the 2 bolts holding the fan shroud.
      GTY257218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 4 nuts of the fluid coupling assembly, and then remove the fan shroud together with the fluid coupling assembly.
      NOTE:

      Be careful not to damage the radiator core.

    5. Remove the fan pulley from the water pump assembly.
  12. DISCONNECT NO. 2 RADIATOR HOSE 
    1. Slide the clamp and disconnect the No. 2 radiator hose.
      GTY286424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DISCONNECT OIL COOLER ACCESSORY ASSEMBLY 
    1. Slide the 2 clamps and disconnect the 2 hoses and oil cooler accessory assembly from the radiator assembly.
      GTY275242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE RADIATOR ASSEMBLY 
    1. Remove the 4 bolts and radiator assembly.
      GTY464590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 2 RADIATOR HOSE 
    1. Slide the clamp and remove the No. 2 radiator hose from the radiator assembly.
      GTY275243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE NO. 1 RADIATOR SUPPORT 
    1. Remove the 2 No. 1 radiator supports from the radiator assembly.
      GTY257180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 2 RADIATOR SUPPORT 
    1. Remove the 2 No. 2 radiator supports from the radiator assembly.
      GTY257179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 1 RADIATOR SUPPORT BUSH 
    1. Remove the 4 No. 1 radiator support bushes from the radiator assembly.
      GTY257178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL 
    1. Remove the No. 1 radiator to support seal from the radiator assembly.
      GTY257177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL 
    1. Remove the No. 2 radiator to support seal from the radiator assembly.
      GTY257182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002