LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2019 >> ES 350 Luxury >> Repair and Diagnosis >> External Pages >> Different car >> Section 60 (Emission Control System (A25A-FXS) - Service Information) >> EGR Cooler >> Installation [08/2021 - ] >> Procedure

Installation [08/2021 - ]: Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2024 Lexus ES 300h, 2023 Lexus ES 300h, 2022 Lexus ES 300h, 2021 Lexus ES 300h, and 2020 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL EGR COOLER ASSEMBLY 
    1. Using an 8 mm socket wrench, loosen the 4 bolts of the No. 1 EGR pipe sub-assembly.
      GTY1000348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      • As the bolts of the No. 1 EGR pipe sub-assembly are only to be loosened, it is not necessary to replace the EGR inlet gasket and EGR valve adapter gasket.
      • If the No. 1 EGR pipe sub-assembly is removed, it is necessary to replace the EGR inlet gasket and EGR valve adapter gasket with new ones.
    2. Using an 8 mm socket wrench, loosen the 2 bolts of the EGR valve assembly.
      GTY1001242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install a new EGR cooler gasket to the EGR cooler assembly.
      NOTE:

      Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.

      GTY1001304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Claw
    4. Install a new EGR valve gasket to the EGR cooler assembly.
      NOTE:

      Make sure that the claws of the EGR valve gasket are toward the EGR cooler assembly side.

    5. Type A:
      Fig 1: EGR Cooler Assembly Bolts And Nuts Tightening Sequence
      GTY1000109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt or Nut
      1. Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 3 bolts and 2 nuts.
      2. Tighten the 3 bolts and 2 nuts in the order shown in the illustration.

        Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

    6. Type B:
      1. Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 2 bolts and 3 nuts.
      2. Tighten the 2 bolts and 3 nuts in the order shown in the illustration.

        Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

    7. Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.
    8. Using an 8 mm socket wrench, tighten the 2 bolts of the EGR valve assembly.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    9. Using an 8 mm socket wrench, tighten the 4 bolts of the No. 1 EGR pipe sub-assembly.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  2. INSTALL INVERTER WITH CONVERTER ASSEMBLY 

    Refer to INSTALLATION [06/2018 - ]

  3. ADD ENGINE COOLANT (for Engine) 

    Refer to PROCEDURE - Step 2

  4. INSPECT FOR COOLANT LEAK (for Engine) 

    Refer to PROCEDURE - Step 1

  5. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 9

scientia non olet · About LEMON Manuals