LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2019 >> ES 350 Luxury >> Repair and Diagnosis >> External Pages >> Different car >> Section 60 (Emission Control System (A25A-FXS) - Service Information) >> EGR Cooler >> Installation [06/2018 - 08/2021] >> Procedure

Installation [06/2018 - 08/2021]: Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2024 Lexus ES 300h, 2023 Lexus ES 300h, 2022 Lexus ES 300h, 2021 Lexus ES 300h, and 2020 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL EGR COOLER ASSEMBLY 
    1. Install a new EGR cooler gasket to the EGR cooler assembly.
      GTY746055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Claw
      NOTE:

      Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.

    2. Install a new EGR valve gasket to the EGR valve assembly.
      GTY741636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Claw
      NOTE:

      Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side.

    3. Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts.
      GTY769009Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Tighten the 3 bolts (A).

      Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

    5. Tighten the 2 bolts (B).

      Torque: 24 N.m (245 kgf/cm, 18 ft.lbf) 

    6. Connect the No. 3 water by-pass hose and No. 4 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.
  2. INSTALL INVERTER WITH CONVERTER ASSEMBLY 

    Refer to INSTALLATION [06/2018 - ]

  3. ADD ENGINE COOLANT (for Engine) 

    Refer to PROCEDURE - Step 2

  4. INSPECT FOR COOLANT LEAK (for Engine) 

    Refer to PROCEDURE - Step 1

  5. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 9