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Installation [09/2015 - ]: Procedure

  1. INSTALL RADIATOR ASSEMBLY 
    1. Set the radiator bracket hooks to the radiator support holes.
      GTY645792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator with the 4 bolts.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

    3. Connect the 2 oil cooler hoses.
      GTY611610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FAN SHROUD 
    1. Install the fan pulley.
    2. Place the shroud together with the coupling fan between the radiator and engine.
      NOTE:

      Be careful not to damage the radiator core.

    3. Temporarily install the fluid coupling fan to the fluid coupling bracket with the 4 nuts. Tighten the nuts as much as possible by hand.
    4. Attach the claws of the shroud to the radiator as shown in the illustration.
      GTY625526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the shroud with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    6. Connect the oil cooler tube to the fan shroud with the 2 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

    7. w/ Air Cooled Transmission Oil Cooler:

      Pass the hose through the flexible hose clamp and close the clamp as shown in the illustration.

    8. Connect the reservoir hose to the upper radiator tank.
    9. Install the fan and generator V belt (Refer to PROCEDURE - Step 1 ).
    10. Tighten the 4 nuts of the fluid coupling fan.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      GTY547911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 2 RADIATOR HOSE 
  4. INSTALL NO. 1 RADIATOR HOSE 
  5. INSTALL AIR CLEANER HOSE ASSEMBLY 

    Refer to PROCEDURE - Step 10

  6. ADD ENGINE COOLANT 

    See step  6

  7. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  8. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 19

  9. INSTALL RADIATOR SIDE DEFLECTOR LH 
    1. Install the side deflector with the 4 clips.
      GTY645794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler) 
    1. Install the side deflector with the 4 clips.
      GTY645793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 14

  12. INSTALL V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 69

  13. INSTALL FRONT BUMPER COVER 

    (Refer to INSTALLATION [09/2015 - ] )

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