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Installation [09/2015 - ]: Procedure

  1. INSTALL WIRE HARNESS CLAMP BRACKET 
    1. GTY611157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the 2 wire harness clamp brackets with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

  2. INSTALL PURGE VSV 
    1. Connect the purge line hose to the intake manifold.
      GTY602313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the purge VSV to the intake manifold with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  3. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS) 
    1. Install the vacuum switching valve to the intake manifold with the bolt.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      GTY548276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 vacuum hoses to the vacuum switching valve.
  4. INSTALL THROTTLE BODY ASSEMBLY 
    1. Align the protrusion of a new gasket with the groove of the intake manifold, and install the gasket.
      GTY652098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the throttle body with the 4 bolts.
      GTY121218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  5. INSTALL NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY 
    1. GTY592204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the bracket with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  6. INSTALL V-BANK COVER BOLT 
    1. Install the cover bolt to the intake manifold.
      GTY609511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  7. INSTALL NO. 1 V-BANK COVER BRACKET 
    1. Install the bracket with the 2 bolts.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      GTY592202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL VENTILATION HOSE ASSEMBLY 
    1. Install the ventilation hose to the intake manifold with the 2 bolts.
      GTY569704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      for bolt A 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      for bolt B 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  9. INSTALL INTAKE MANIFOLD 
    1. Place 2 new gaskets on the intake manifold.
      GTY549855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place the intake manifold on the cylinder head.
    3. Install and uniformly tighten the 8 bolts and 2 nuts in several steps.
      GTY611154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    4. Install the wire bracket to the intake manifold with the bolt.
      GTY548275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    5. Connect the 3 wire clamps to the 3 wire brackets.
      GTY592203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the No. 3 engine cover.
      GTY548421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the No. 1 engine cover sub-assembly.
      GTY604650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Connect the purge VSV connector.
      GTY570615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Connect the purge line hose to the purge VSV.
    10. Connect the vacuum switching valve connector (for ACIS).
    11. Connect the No. 1 ventilation hose.
      GTY548277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Connect the 2 water by-pass hoses.
      GTY611501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    13. Connect the throttle body connector.
    14. Connect the ventilation hose to the ventilation pipe of the cylinder head cover LH and RH.
      GTY603852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL AIR CLEANER HOSE ASSEMBLY 
    1. GTY947442Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Groove
      *b Protrusion

      Install the air cleaner hose so that the protrusion of the air cleaner cap aligns with the groove of the hose as shown in the illustration.

    2. Tighten the 2 clamps.

      (A)

      15 mm or less

    3. Connect the vacuum hose.
    4. Connect the No. 2 ventilation hose.
  11. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 6

  12. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  13. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 

    See step  19

  14. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 15

  15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 16

  16. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
    1. Install the cowl top ventilator louver (Refer to INSTALLATION [09/2015 - ] ).
  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [09/2015 - 08/2019] , or refer to INITIALIZATION [08/2019 - ] ).

  18. CHECK THROTTLE BODY ASSEMBLY 

    Refer to PROCEDURE - Step 1

  19. INSTALL V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 69

  20. INSTALL UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 14

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