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REMOVAL (To 8/2009): Removal

  1. REMOVE NO. 2 RADIATOR ASSEMBLY 
    1. Remove the No. 2 radiator assembly. Refer to REMOVAL .
  2. REMOVE FRONT FLOOR COVER LH 
    1. Disconnect the 3 clips.
      Fig 1: Locating Front Floor Cover LH With Screws And Bolts
      GTY195155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 screws, 4 bolts and front floor cover LH.
  3. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY 
    1. Disconnect the 3 clamps and oxygen sensor connector (for Bank 1 Sensor 2).
      Fig 2: Disconnect The 3 Clamps And Oxygen Sensor Connector
      GTY256301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts, 2 nuts, 2 compression springs and No. 3 exhaust pipe sub-assembly.
      Fig 3: Remove the 4 bolts, 2 nuts, 2 compression springs
      GTY283081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 gaskets from the No. 3 exhaust pipe sub-assembly.
  4. REMOVE MANIFOLD STAY 
    1. Remove the bolt, nut and manifold stay.
      Fig 4: Locating Manifold Stay Bolt And Nut
      GTY248447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH 
    1. Disconnect the air fuel ratio sensor connector (for Bank 1 Sensor 1).
    2. Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly RH.
      Fig 5: Locating Exhaust Manifold Sub-Assembly RH And Nut
      GTY288383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE EXHAUST MANIFOLD TO HEAD GASKET 
    1. Remove the exhaust manifold to head gasket from the cylinder head sub-assembly.
      Fig 6: Locating Exhaust Manifold To Head Gasket
      GTY249162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)  . Refer to REMOVAL - Step 3
  8. REMOVE FRONT EXHAUST PIPE ASSEMBLY  See step  8
  9. REMOVE NO. 2 MANIFOLD STAY 
    1. Remove the bolt, nut and No. 2 manifold stay.
      Fig 7: Locating No. 2 Manifold Stay With Bolt And Nut
      GTY125676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 2 OIL LEVEL DIPSTICK GUIDE  . Refer to REMOVAL - Step 10
  11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Disconnect the air fuel ratio sensor connector (for Bank 2 Sensor 1).
      Fig 8: Disconnect The Air Fuel Ratio Sensor Connector
      GTY255842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the sensor wire from the radiator pipe clamp.
    3. Remove the 3 bolts and No. 2 exhaust manifold heat insulator.
      Fig 9: Remove the 3 bolts and No. 2 Exhaust Manifold Heat Insulator
      GTY286194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH 
    1. Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly LH.
      Fig 10: Remove The 6 Nuts And Exhaust Manifold Sub-Assembly LH
      GTY264888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE EXHAUST MANIFOLD TO HEAD GASKET LH 
    1. Remove the exhaust manifold to head gasket LH from the cylinder head sub-assembly.
      Fig 11: Locating Exhaust Manifold To Head Gasket LH
      GTY251196Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)  . Refer to REMOVAL - Step 4
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