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INSTALLATION (To 8/2009): Installation

  1. INSTALL NO. 2 RADIATOR ASSEMBLY 
    1. Install the fan assembly with motor to the radiator with the 3 guides at the bottom and attach the claw.
      Fig 1: Install the fan assembly
      GTY270502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Claw
      *2 Guide
    2. Install the 2 bolts.
      Fig 2: Install the 2 bolts
      GTY280109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

    3. Install the 2 lower radiator supports to the radiator, and radiator assembly and fan assembly with motor.
      Fig 3: Install the 2 lower radiator supports
      GTY280248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

    4. Connect the 3 wire harness clamps and connector.
      Fig 4: Connect the 3 wire harness clamps and connector
      GTY272367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the radiator assembly with the 4 bolts and 4 brackets.
      Fig 5: Install the radiator assembly
      GTY281284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Cooler bracket
      *2 Cooler compressor bracket

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

    6. Install the 2 radiator support cushions.
      Fig 6: Install the 2 radiator support cushions
      GTY282724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Radiator support cushion
  2. INSTALL UPPER RADIATOR SUPPORT 
    1. Install the upper radiator support with the 5 bolts and connect the 3 clamps of the hood lock control cable to the upper radiator support.
      Fig 7: Install the upper radiator support with the 5 bolts and connect the 3 clamps
      GTY281053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Bolt

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

  3. INSTALL HOOD LOCK ASSEMBLY  . Refer to INSTALLATION - Step 1
  4. INSTALL HOOD LOCK CONTROL CABLE COVER  . Refer to INSTALLATION - Step 5
  5. INSTALL SMOG VENTILATION SENSOR  . Refer to INSTALLATION - Step 1
  6. INSTALL LOW PITCHED HORN ASSEMBLY  . Refer to INSTALLATION - Step 1
  7. INSTALL MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System)  . Refer to INSTALLATION - Step 1
  8. CONNECT OUTLET OIL COOLER HOSE 
    1. Connect the outlet oil cooler hose to the radiator.
      Fig 8: Connect the outlet oil cooler hose to the radiator
      GTY276962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. CONNECT INLET OIL COOLER HOSE 
    1. Connect the clamp and inlet oil cooler hose to the radiator.
      Fig 9: Connect the clamp and inlet oil cooler hose
      GTY264611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. CONNECT NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose to the radiator.
      Fig 10: Connect the No. 2 radiator hose
      GTY264822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. CONNECT NO. 1 RADIATOR HOSE 
    1. Connect the No. 1 radiator hose to the radiator.
      Fig 11: Connect the No. 1 radiator hose
      GTY265430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL RADIATOR RESERVE TANK ASSEMBLY 
    1. Connect the radiator reserve tank hose to the radiator.
      Fig 12: Connect the radiator reserve tank hose
      GTY282751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator reserve tank with the bolt and connect the 2 clamps to the radiator.
      Fig 13: Install the radiator reserve tank
      GTY280532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.3 N*m (54 kgf*cm, 47 in.*lbf) 

  13. INSTALL FRONT BUMPER ASSEMBLY  . Refer to INSTALLATION - Step 1
  14. INSTALL HOOD CUSHION CENTER  . Refer to INSTALLATION - Step 2
  15. INSTALL BATTERY  . Refer to INSTALLATION - Step 71
  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  . Refer to INSTALLATION - Step 86
  17. INSTALL NO. 1 AIR CLEANER INLET  . Refer to INSTALLATION - Step 72
  18. INSTALL NO. 2 AIR CLEANER INLET  . Refer to INSTALLATION - Step 73
  19. ADD ENGINE COOLANT  See step  8
  20. INSPECT FOR COOLANT LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  21. INSPECT AUTOMATIC TRANSAXLE FLUID 
  22. INSPECT FOR OIL LEAK  . Refer to REPLACEMENT - Step 6
  23. INSTALL NO. 1 ENGINE UNDER COVER 
  24. INSTALL V-BANK COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 113
  25. INSTALL COOL AIR INTAKE DUCT SEAL  . Refer to INSTALLATION - Step 3
  26. INSTALL ENGINE ROOM SIDE COVER  . Refer to INSTALLATION - Step 4
  27. INSTALL ENGINE ROOM SIDE COVER LH  . Refer to INSTALLATION - Step 5
  28. ADD WINDSHIELD WASHER FLUID (w/ Headlight Cleaner System)  . Refer to INSTALLATION - Step 2
  29. WARM UP ENGINE  . Refer to REPLACEMENT - Step 3
  30. PREPARE VEHICLE FOR FOG LIGHT AIM  . Refer to ADJUSTMENT - Step 1
  31. PREPARE FOR FOG LIGHT AIMING  . Refer to ADJUSTMENT - Step 2
  32. INSPECT FOG LIGHT AIMING  . Refer to ADJUSTMENT - Step 3
  33. ADJUST FOG LIGHT AIMING  . Refer to ADJUSTMENT - Step 4
  34. ADJUST MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System)  . Refer to ADJUSTMENT - Step 1
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