INSTALLATION (To 8/2009): Installation

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
1. Install the brake pedal support assembly with the 4 nuts.
  
  Fig 1: Install the brake pedal support assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
2. Install the brake pedal support assembly to the instrument panel reinforcement with the 2 bolts.
  
  Fig 2: Install the brake pedal support assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf)
3. Connect the brake pedal load sensing switch connector and engage the clamp.
  
  Fig 3: Connect the brake pedal load sensing switch connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS
1. Apply lithium soap base glycol grease to the push rod pin.
  
  Fig 4: Identifying Lithium Soap Base Glycol Grease Applying Area Of Push Rod Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the brake master cylinder push rod clevis to the brake pedal with the push rod pin, and install a new clip as shown in the illustration.
INSTALL BRAKE PEDAL RETURN SPRING
1. Install the brake pedal return spring between the instrument panel reinforcement and push rod pin.
  
  Fig 5: Install the brake pedal return spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STOP LIGHT SWITCH ASSEMBLY . Refer to INSTALLATION - Step 1
INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY
1. Engage the guide and claw to install the No. 4 air duct sub-assembly.
  
  Fig 6: Engage the guide and claw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not damage the claw or guide.
INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY . Refer to INSTALLATION - Step 1
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY . Refer to INSTALLATION - Step 36
INSTALL NO. 1 SWITCH HOLE BASE . Refer to INSTALLATION - Step 37
INSTALL INSTRUMENT PANEL GARNISH LH . Refer to INSTALLATION - Step 38
INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY . Refer to INSTALLATION - Step 39
INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH . Refer to INSTALLATION - Step 59
INSTALL FRONT DOOR SCUFF PLATE LH . Refer to INSTALLATION - Step 60
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .
INSPECT AND ADJUST BRAKE PEDAL HEIGHT See step 1
INSPECT BRAKE PEDAL FREE PLAY See step 2
INSPECT BRAKE PEDAL RESERVE DISTANCE See step 3
INSPECT SRS WARNING LIGHT
HINT:
INSPECT SUSPENSION CONTROL SYSTEM (w/ Air Suspension)
HINT: