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Transfer Wire: Installation

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  1. INSTALL TRANSFER WIRE 
    1. Coat the transfer wire O-ring with ATF.
      Fig 1: Identifying Transfer Wire O-Ring
      G05295951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transfer wire with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    3. Connect the 2 transfer wire connectors to the transfer control solenoid.
    4. Install the transfer upper valve body with the 4 bolts.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 2: Locating Transfer Upper Valve Body Bolts
      G05295969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSFER OIL PAN 
    1. Install the transfer oil cleaner magnet to the transfer oil pan.
      Fig 3: Identifying Transfer Oil Cleaner Magnet
      G05295954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove all residual FIPG material from the contact surfaces using gasoline or alcohol.
    3. Apply seal packing to the transfer chain case front as shown in the illustration.

      Seal packing: Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent 

      Fig 4: Applying Seal Packing To Transfer Chain Case Front
      G05295955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Temporarily tighten the 9 bolts in several steps, and then tighten them to the specified torque.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

      Fig 5: Locating Bolts
      G05295966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSFER DYNAMIC DAMPER 
    1. Install the transfer dynamic damper with the 2 bolts.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 6: Locating Transfer Dynamic Damper Bolts
      G05295965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL ENGINE REAR MOUNTING MEMBER 
    1. Install the engine rear mounting member with the 4 bolts and 3 nuts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) (Bolt) 

      38 N*m (387 kgf*cm, 28 ft.*lbf) (Nut) 

      Fig 7: Locating Engine Rear Mounting Member Bolts
      G05295964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR  (See INSTALLATION )
  6. INSTALL FRONT EXHAUST PIPE ASSEMBLY  (See INSTALLATION )
  7. INSTALL HEATED OXYGEN SENSOR  (See INSTALLATION )
  8. INSTALL FRONT CENTER FLOOR BRACE  (See INSTALLATION )
  9. INSTALL REAR NO. 1 FLOOR PANEL BRACE  (See INSTALLATION )
  10. ADD AUTOMATIC TRANSMISSION FLUID  (See ADJUSTMENT )
  11. CHECK FOR EXHAUST GAS LEAKS