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Rear Door: Disassembly

WARNING: This page is about a different car, the 2008 Lexus IS F. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  2. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG 
    1. Using a molding remover, disengage the 3 claws and remove the rear door inside handle bezel plug.
      Fig 1: Removing Rear Door Inside Handle Bezel Plug And Claws
      G05756066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL 
    1. Using a molding remover, disengage the 2 claws and 2 clips
    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel
      Fig 2: Identifying Rear Power Window Regulator Switch, Claws And Clips
      G05756067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY 
    1. Remove the 2 screws
    2. Using a clip remover, disengage the 8 clips
      Fig 3: Identifying Rear Door Trim Board Sub-Assembly
      G05321267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Pull out the rear door trim board in the direction indicated by the arrow.
      4. Fig 4: Pulling Rear Door Trim Board
      G05756069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the reference boss from the rear door panel
    5. Raise the rear door trim board to disengage the 3 claws and remove the rear door trim board together with the rear door inner glass weatherstrip.
    6. Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.
    7. Disconnect each connector and remove the rear door trim board sub-assembly.
    8. Remove the 2 rear door trim board retainers (green) from the rear door trim board.
      9. Fig 5: Identifying Rear Door Lock Remote Control Cable Assembly
      G05321269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE REAR NO. 2 SPEAKER ASSEMBLY  (See REMOVAL )
  6. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP 
    1. Using a molding remover, disengage the 3 clips as shown in the illustration and remove the rear door inner glass weatherstrip from the rear door trim board
      Fig 6: Identifying Rear Door Inner Glass Weatherstrip And Clips
      G05756071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY 
    1. Remove the 3 screws and bracket.
      Fig 7: Identifying Rear Door Inside Handle Sub-Assembly Screws And Bracket
      G05321271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 5 screws and rear door inside handle sub-assembly.
      Fig 8: Identifying Rear Door Inside Handle Sub-Assembly And Screws
      G05321272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR DOOR TRIM COVER 
    1. Remove the screw.
    2. Using a clip remover, disengage the 5 clips and remove the rear door trim cover.
      Fig 9: Identifying Rear Door Trim Cover And Screws
      G05321323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE REAR DOOR FRAME GARNISH 
    1. Using a clip remover, remove the 2 clips and rear doorframe garnish.
    Fig 10: Identifying Rear Door Frame Garnish And Clips
    G05321274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE REAR SPEAKER ASSEMBLY  (See REMOVAL )
  11. REMOVE REAR NO. 3 SPEAKER ASSEMBLY (w/o Front Center Speaker)  (See REMOVAL )
  12. REMOVE REAR DOOR SERVICE HOLE COVER 
    1. Disconnect the connector.
    2. Disengage each clamp.
    3. Remove the rear door service hole cover.

      HINT:

      Remove any remaining butyl tape from the door

      Fig 11: Locating Rear Door Service Hole Cover
      G05756076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR DOOR CHECK COVER 
    1. Remove the rear door check cover
      Fig 12: Removing Rear Door Check Cover
      G05321276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR DOOR CHECK ASSEMBLY 
    1. Remove the bolt, 2 nuts, and the rear door check assembly.
      Fig 13: Removing Door Check Assembly, Bolts And Nuts
      G05321277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE REAR DOOR WEATHERSTRIP 
    1. Using a clip remover, disengage the 23 clips.
    2. Remove the double-sided tape and the rear door weatherstrip
      Fig 14: Identifying Rear Door Weatherstrip And Clips
      G05321278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE REAR DOOR GLASS RUN 
    1. Remove the rear door glass run.
      Fig 15: Identifying Rear Door Glass Run
      G05321279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY 
    1. Remove the 2 bolts, the screw, and the rear door window division bar sub-assembly
      Fig 16: Identifying Rear Door Window Division Bar Sub-Assembly
      G05321280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE REAR DOOR QUARTER WINDOW GLASS 
    1. Remove the rear door quarter window glass and the rear door quarter window weatherstrip as a unit as shown in the illustration
    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
      Fig 17: Removing Rear Door Quarter Window Glass
      G05321281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE REAR DOOR GLASS SUB-ASSEMBLY 
    1. Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration
      NOTE: Do not damage the door glass.
      Fig 18: Removing Rear Door Glass Sub-Assembly
      G05756083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY 
    1. Disconnect the connector.
    2. Loosen the temporary bolt
      NOTE: Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.
      Fig 19: Identifying Rear Door Window Regulator Sub-Assembly
      G05321283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 bolts
    4. Remove the rear door window regulator sub-assembly and the rear power window regulator motor assembly as a unit.
    5. Remove the temporary bolt from the rear door window regulator.
  21. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY 
    1. Using a "TORX" socket wrench (T25), remove the 3 screws and the rear power window regulator motor assembly.
      Fig 20: Identifying Rear Power Window Regulator Motor Assembly
      G04981767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE REAR DOOR LOCK ASSEMBLY 
    1. Using a "TORX" socket wrench (T30), remove the 3 screws.
    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame
    3. Remove the door lock wiring harness seal from the rear door lock assembly.
      Fig 21: Identifying Rear Door Lock Assembly And Screws
      G05320734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the claw.

      HINT

      Tape the screwdriver tip before use.

      Fig 22: Removing Rear Door Lock Remote Control Cable Assembly
      G05320735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door lock remote control cable assembly
      Fig 23: Removing Rear Door Lock Remote Control Cable Assembly
      G05321287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the 3 claws.

      HINT

      Tape the screwdriver tip before use

      Fig 24: Identifying Rear Door Inside Locking Cable Assembly And Claws
      G05320737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door inside locking cable assembly
      Fig 25: Removing Rear Door Inside Locking Cable Assembly
      G05321289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE REAR DOOR OUTSIDE HANDLE COVER 
    1. Using a "TORX" socket wrench (T30), loosen the screw.

      HINT

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover
      Fig 26: Removing Rear Door Outside Handle Cover
      G05321290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY 
    1. Using a "TORX" socket wrench (T30), loosen the screw.
      Fig 27: Locating Rear Door Outside Handle Assembly And Screws
      G05756092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pull and hold the release plate of the outside handle frame as shown in the illustration.
      NOTE: The release plate may interfere with the outside handle and may be damaged when removing the handle, unless the release plate of the outside handle frame is pulled and held.
      Fig 28: Releasing Plate Of Outside Handle Frame
      G04981775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the rear door outside handle assembly as shown in the illustration
      Fig 29: Removing Rear Door Outside Handle Assembly
      G05321293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD 
    1. Disengage the 3 claws and remove the rear door front outside handle pad
      Fig 30: Removing Rear Door Front Outside Handle Pad
      G05254331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD 
    1. Disengage the 2 claws and remove the rear door rear outside handle pad.
      Fig 31: Identifying Rear Door Rear Outside Handle Pad And Claws
      G05321295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. Using a "TORX" socket wrench (T30), loosen the screw

      HINT

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly

    2. Disengage the claws and remove the rear door outside handle frame sub-assembly
    Fig 32: Identifying Rear Door Outside Handle Frame Sub-Assembly
    G05756097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE REAR DOOR BELT MOLDING ASSEMBLY  (See REMOVAL )
  31. REMOVE REAR DOOR FRONT WINDOW FRAME MOLDING  (See REMOVAL )
  32. REMOVE REAR DOOR UPPER WINDOW FRAME MOLDING  (See REMOVAL )
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