Brake Pedal: Installation

INSTALL BRAKE PEDAL SUB-ASSEMBLY
1. Install the brake pedal sub-assembly with the brake pedal shaft and the nut.
  Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf)
INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
1. Install the brake pedal support assembly with the bolt and the 4 nuts.
  Torque: Bolt
  
  20 N*m (204 kgf*cm, 15 ft.*lbf)
  
  Nut
  
  13 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 1: Identifying Brake Pedal Support Assembly With Bolt & Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PUSH ROD PIN
1. Apply lithium soap base glycol grease to the clevis pin.
2. Install the clevis pin and the clip.
3. Connect the pedal force switch connector and install the clip of the pedal force switch to the brake pedal support sub-assembly.
4. Connect the stop light switch connector.
  
  Fig 2: Identifying Push Rod Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PEDAL RETURN SPRING
1. Install the brake pedal return spring.
CHECK AND ADJUST BRAKE PEDAL HEIGHT (See ADJUSTMENT )
CHECK PEDAL FREE PLAY (See ADJUSTMENT )
CHECK PEDAL RESERVE DISTANCE (See ADJUSTMENT )
INSTALL COMBINATION METER ASSEMBLY (See INSTALLATION )
INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (See INSTALLATION )
INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (See INSTALLATION )
INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER (See INSTALLATION )
INSTALL FRONT DOOR SCUFF PLATE LH (See INSTALLATION )
INSPECT SRS WARNING LIGHT
HINT:

See DIAGNOSIS SYSTEM .