Brake Booster: Installation

INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
1. Install the grommet and the check valve assembly to the brake booster assembly.
INSTALL BRAKE BOOSTER GASKET
1. Install a new brake booster gasket to the brake booster assembly.
INSTALL BRAKE BOOSTER ASSEMBLY
1. Install the brake booster assembly with the 4 nuts.
  Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 1: Identifying Brake Booster Assembly Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Be careful not to damage the brake tubes and the wire harness.
2. Connect the vacuum hose to the brake booster assembly and slide the clip.
  
  Fig 2: Identifying Vacuum Hose & Brake Booster Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE TUBE
1. Install the 2 clamps of the brake tube to the body.
  
  Fig 3: Identifying Brake Tube Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Be careful not to damage the brake tubes.
INSTALL WIRE HARNESS

Fig 4: Identifying Wire Harness Clip, Grommet & Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the clip of the wire harness to the body.
2. Install the grommet of the wire harness to the body.
3. Install the bolt.
INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
1. Install the push rod clevis and the push rod lock nut.
  Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
  
  Fig 5: Identifying Brake Master Cylinder Push Rod Clevis
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  After adjusting the brake pedal height, torque the lock nut.
2. Apply lithium soap base glycol grease to the clevis pin.
3. Install the push rod pin and the clip.
INSTALL BRAKE PEDAL RETURN SPRING
1. Install the brake pedal return spring.
INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER
INSTALL FRONT SHOCK ABSORBER CAP LH (See INSTALLATION )
INSTALL FRONT SHOCK ABSORBER CAP RH
INSTALL WINDSHIELD WIPER MOTOR & LINK ASSEMBLY (See INSTALLATION )
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
INSTALL FRONT FENDER TO COWL SIDE SEAL LH
INSTALL FRONT FENDER TO COWL SIDE SEAL RH
INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See INSTALLATION )
INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD
SST 09737-00020
INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
HINT:

See INSTALLATION

SST 09023-00101
INSTALL AIR CLEANER HOSE NO.1
INSTALL AIR CLEANER ASSEMBLY
INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )
FILL RESERVOIR WITH BRAKE FLUID
BLEED MASTER CYLINDER
HINT:

See BLEEDING .

SST 09023-00101
BLEED BRAKE LINE (See BLEEDING )
CHECK FLUID LEVEL IN RESERVOIR (See BLEEDING )
CHECK BRAKE FLUID LEAKAGE
CHECK AND ADJUST BRAKE PEDAL HEIGHT (See ADJUSTMENT )