Front Door: Removal

HINT:

• Use the same procedures for the RH side and LH side.
• The procedures listed below are the LH side.

1. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
2. DISCONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
   CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
   NOTE: After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH 
   1. Using a screwdriver, detach the 3 claws and remove the bezel plug.
      Fig 1: Detaching Claws And Bezel Plug

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Tape the screwdriver tip before use.

4. REMOVE FRONT POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY LH 
   1. Using a screwdriver, disengage the 2 clips.
   2. Disconnect the connector and remove the power window regulator master switch.

      HINT:

      Tape the screwdriver tip before use.

   Fig 2: Identifying Front Power Window Regulator Master Switch Assembly LH Clips
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH 
   1. Remove the 3 screws.
   2. Remove the 13 clips and trim cover.
   3. Disconnect the connector.
      Fig 3: Identifying Front Door Trim Board Sub-Assembly LH Screws, Clips And Trim Cover

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Disconnect the 2 cables from the inside handle.
      Fig 4: Identifying Cables From Inside Handle

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH 
   1. Detach the claw, disconnect the connector and then remove the light.
      Fig 5: Identifying Claw And Connector

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE COURTESY LIGHT ASSEMBLY 
   1. Detach the claw and remove the lens from the courtesy light.
   2. Disconnect the connector.
      Fig 6: Identifying Lens From Courtesy Light Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE HEIGHT ADJUSTABLE ANCHOR SWITCH 
   1. Disconnect the connector.
   2. Detach the 2 claws and remove the height adjustable anchor switch.
   Fig 7: Identifying Height Adjustable Anchor
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. REMOVE SEAT MEMORY SWITCH 
   1. Disconnect the connector.
   2. Detach the 4 claws and remove the seat memory switch.
   Fig 8: Identifying Seat Memory Switch
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE INDICATOR LIGHT ASSEMBLY 
    1. Disconnect the connector.
    2. Remove the screw and indicator light assembly.
11. REMOVE INDICATOR LIGHT BRACKET 
    1. Detach the 2 claws and remove the indicator light bracket.
12. REMOVE INDICATOR LIGHT COVER 
    1. Remove the indicator light cover.
13. REMOVE FRONT DOOR TRIM COVER LH 
    1. Remove the screw.
    2. Using a clip remover, detach the 5 clips.
       Fig 9: Identifying Front Door Trim Cover Clips

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. REMOVE FRONT DOOR BELT MOULDING END COVER REAR LH 
    1. Remove the 2clips and front door belt moulding end cover.
       Fig 10: Identifying Front Door Belt Moulding End Cover Clips

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. REMOVE DOOR FRAME GARNISH LH 
    1. Using a screwdriver, remove the 2 clips and garnish.

       HINT:

       Tape the screwdriver tip before use.

       Fig 11: Identifying Door Frame Garnish

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY 
    1. Disconnect the connector.
    2. Remove the 4 screws and front No. 1 speaker assembly.
    Fig 12: Identifying Front No. 1 Speaker Assembly Screws
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. REMOVE FRONT DOOR ECU LH 
    1. Remove the 2 screws and ECU.
    2. Disconnect the 3 connectors.
    Fig 13: Identifying Connector With Screws
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE NO. 2 FRONT DOOR SERVICE HOLE COVER LH 
    1. Remove the service hole cover.

       HINT:

       Remove the remaining tape on the door.

19. REMOVE FRONT DOOR SERVICE HOLE COVER LH 
    1. Remove the service hole cover.

       HINT:

       Remove the remaining tape on the door.

20. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH  (See REMOVAL )
21. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER LH 
    1. Remove the weatherstrip inner by pulling it upward in the direction indicated by the arrow in the illustration.
    Fig 14: Identifying Front Door Glass Weatherstrip Inner LH
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH 
    1. Driver's side:

       Temporarily install the multiplex network master switch.

    2. Passenger's side:

       Temporarily install the multiplex network switch.

    3. Remove the hole plug.
    4. Move the door glass until the bolts appear in the service holes.
       Fig 15: Moving Door Glass Until Bolts Appear In Service Holes

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 bolts.
       NOTE: Be careful when removing the bolts as the glass may fall and become damaged.
    6. Remove the door glass in the direction indicated by the arrows in the illustration.

       HINT:

       Remove the glass upward.

       NOTE: Be careful not to damage the glass.
       Fig 16: Removing Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Driver's side:

       Remove the multiplex network master switch.

    8. Passenger's side:

       Remove the multiplex network switch.

23. REMOVE FRONT DOOR GLASS RUN LH 
    1. Remove the front door glass run.
24. REMOVE FRONT DOOR NO. 2 WEATHER STRIP  (See REMOVAL )
25. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING LH  (See REMOVAL )
26. REMOVE FRONT DOOR BELT MOULDING SUB-ASSEMBLY LH 
    1. Put a 4 mm (0.157 in.) drill bit into a drill.
    2. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill, as shown in the illustration.
    3. Lightly press the drill against the rivet shown in the illustration, and drill off the rivet's flange.
       Fig 17: Pressing Drill Against Rivet

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       CAUTION: Be careful of the drilled rivet as it may become hot.
       NOTE:

       • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
       • Do not pry the rivet with the drill, because this may cause damage to the installation holes of the rivet or the drill bit.
    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.
    5. Remove the 2 screws.
       Fig 18: Identifying Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Loosen the 5 belt line screws indicated by the arrows in the illustration.
       Fig 19: Identifying Belt Line Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the 4 screws and belt moulding.
27. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH 
    1. Disconnect the connector.
    2. Remove the 6 bolts and window regulator.

       HINT:

       Remove the window regulator through the service hole.

       NOTE: Be careful when removing the bolts as the window regulator may fall and become damaged.
    Fig 20: Identifying Front Door Window Regulator Sub-Assembly
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
28. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH FRONT 
    1. Using a T25 "TORX" driver, remove the 3 screws and motor.
       NOTE: Be careful when removing the screws as the motor may fall and become damaged.
       Fig 21: Identifying Power Window Regulator Motor Assembly LH Front Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
29. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER LH 
    1. Remove the 2 bolts and frame.

       HINT:

       Remove the frame through the service hole.

       NOTE: Be careful when removing the bolts as the frame may fall and become damaged.
       Fig 22: Identifying Front Door Lower Frame Sub-Assembly Front Lower LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
30. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER LH 
    1. Remove the 2 bolts and frame rear lower.
       Fig 23: Identifying Front Door Rear Frame Sub-Assembly Rear Lower LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
31. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH 
    1. Remove the hole plug.
    2. Using a T30 "TORX" wrench, loosen the screw and remove the cover with the door lock key cylinder installed.
    3. Remove the cylinder from the cover.
    Fig 24: Identifying Front Door Outside Handle Cover LH
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
32. REMOVE FRONT DOOR HANDLE ASSEMBLY OUTSIDE LH 
    1. Using a T30 "TORX" wrench, loosen the screw.
    2. Disconnect the connector.
       Fig 25: Locating Connector With Wrench

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the handle by sliding and pulling it in the direction indicated by the arrow in the illustration.
       NOTE: If the release plate is not pulled and held when removing the handle, the release plate will interfere with the handle and become damaged.
    Fig 26: Removing Outside
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the outside handle pad front and rear.
33. REMOVE FRONT DOOR OUTSIDE HANDLE PAD FRONT 
    1. Detach the 3 claws and remove the pad.
       Fig 27: Identifying Front Door Outside Handle Pad Front

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
34. REMOVE FRONT DOOR OUTSIDE HANDLE PAD REAR 
    1. Detach the 2 claws and remove the pad.
    Fig 28: Identifying Front Door Outside Handle Pad Rear
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
35. REMOVE NO. 2 SEPARATION DOOR STIFFENER CUSHION 
    1. Remove the 2 bolts and cushion.
36. REMOVE FRONT DOOR LOCK ASSEMBLY LH 
    1. w/o Door Closer:
       1. Disconnect the door lock connector.
       2. Using a T30 "TORX" wrench, remove the 3 screws and door lock.

          HINT:

          Remove the door lock through the service hole.

          NOTE: Be careful when removing the bolts as the door lock may fall and become damaged.
       Fig 29: Identifying Front Door Lock Assembly (W/O Door Closer)
       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/Closer:
       1. Disconnect the door lock connector.
       2. Using a T30 "TORX" wrench, remove the 2 screws labeled B and 3 screws labeled A.

          HINT:

          Remove the door lock through the service hole.

          NOTE: Be careful when removing the bolts as the door lock may fall and become damaged.
       Fig 30: Identifying Front Door Lock Assembly (W/ Door Closer)
       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
37. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH 
    1. Using a screwdriver, disengage the claw.

       HINT:

       Tape the screwdriver tip before use.

       Fig 31: Disengaging Claw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the front door lock remote control cable assembly.
       Fig 32: Identifying Front Door Lock Remote Control Cable Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
38. REMOVE FRONT DOOR INSIDE LOCKING LH CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the 3 claws.

       HINT:

       Tape the screwdriver tip before use.

       Fig 33: Disengaging Claws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the front door inside locking cable assembly.
       Fig 34: Identifying Front Door Inside Locking Cable Assembly

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
39. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH 
    1. Disconnect the connectors.
    2. Using a T30 "TORX" wrench, loosen the screw.
    3. Detach the 2 clips. Slide the outside handle frame and door No. 2 wire to remove it.

       HINT:

       Remove the outside handle frame through the service hole.

    4. Remove the lock open rod from the outside handle frame.
    Fig 35: Identifying Front Door Outside Handle Frame Sub-Assembly LH
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
40. REMOVE NO. 2 BACK DOOR WIRE 
    1. Disconnect the connector.
    2. Remove the wire harness from the frame.
       Fig 36: Locating No. 2 Back Door Wire

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
41. REMOVE DOOR ELECTRICAL KEY OSCILLATOR (for Front Door) 
    1. Remove the screw and door electrical key oscillator.
       Fig 37: Locating Door Electrical Key Oscillator (For Front Door)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
42. REMOVE FRONT DOOR LOWER FRAME GARNISH PAD LH 
    1. Remove the 2 bolts and frame garnish pad.
       Fig 38: Identifying Front Door Lower Frame Garnish Pad LH Bolts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
43. REMOVE FRONT DOOR CHECK ASSEMBLY LH 
    1. Remove the cover.
    2. Remove the bolt and 2 nuts and door check.

       HINT:

       Remove the door check through the service hole.

       NOTE: Be careful when removing the bolts as the door check may fall and become damaged.
       Fig 39: Identifying Front Door Check Assembly LH

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
44. REMOVE FRONT DOOR WEATHERSTRIP LH 
    1. Using a clip remover, detach the clips and remove the weatherstrip.

       HINT:

       If clips are damaged during removal, replace them.

       Fig 40: Identifying Front Door Weatherstrip Clip

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
45. REMOVE FRONT DOOR WIRE LH 
    1. Disconnect the connector.
    Fig 41: Identifying Front Door Wire LH
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
46. REMOVE FRONT DOOR PANEL SUB-ASSEMBLY LH 
    1. Remove the 2 bolts and front door panel.
47. REMOVE FRONT DOOR NO. 3 WEATHERSTRIP LH 
    1. Remove the 3 clips and weatherstrip from the door.
       Fig 42: Identifying Front Door Weatherstrip Clips

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002