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FUEL PUMP (for High Pressure): Removal

  1. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
  2. REMOVE ENGINE ROOM SIDE COVER LH (See  REMOVAL  ) 
  3. REMOVE ENGINE ROOM SIDE COVER RH (See  REMOVAL  ) 
  4. REMOVE V-BANK COVER SUB-ASSEMBLY (See  REMOVAL  ) 
  5. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH (See  REMOVAL  ) 
  6. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB ASSEMBLY RH (See  REMOVAL  ) 
  7. REMOVE FRONT FENDER TO COWL SIDE SEAL LH (See  REMOVAL  ) 
  8. REMOVE FRONT FENDER TO COWL SIDE SEAL RH (See  REMOVAL  ) 
  9. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  REMOVAL  ) 
  10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH (See  REMOVAL  ) 
  11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (See  REMOVAL  ) 
  12. DISCHARGE FUEL SYSTEM PRESSURE (See  REMOVAL  ) 
  13. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  14. DRAIN ENGINE COOLANT (See  COOLANT  ) 
  15. DISCONNECT NO. 2 VENTILATION HOSE (See  REMOVAL  ) 
  16. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE (See  REMOVAL  ) 
  17. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY (See  REMOVAL  ) 
  18. REMOVE INTAKE AIR SURGE TANK (See  REMOVAL  ) 
  19. REMOVE INTAKE MANIFOLD (See  REMOVAL  ) 
  20. DISCONNECT WATER HOSE JOINT (See  REMOVAL  ) 
  21. REMOVE FUEL PRESSURE PULSATION DAMPER (See  REMOVAL  ) 
  22. REMOVE NO. 1 FUEL PIPE (See  REMOVAL  ) 
  23. DISCONNECT NO. 2 FUEL PIPE 
    1. Disconnect the high pressure side fuel pump connector.
    2. Fix the union bolt on the fuel pump side in place with a 21 mm wrench. Using a 19 mm union nut wrench, loosen the union and disconnect the fuel pipe.
      NOTE: There must be absolutely no free play in the union on the fuel pump side. If the union on the fuel pump side has free play, replace the fuel pump.
      Fig 1: Disconnecting Fuel Pipe
      G05287048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts on the delivery pipe side.
      NOTE: Do not remove the fuel pipe from the delivery pipe. Only remove the 2 bolts. If the No. 2 fuel pipe is accidentally removed, replace its O-ring, No. 1 backup ring and No. 2 backup ring.
    Fig 2: Locating Bolts On Delivery Pipe Side
    G05287049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FUEL PUMP ASSEMBLY 
    1. Disconnect the fuel hose.
    2. Remove the 2 nuts, fuel pump and fuel pump insulator.
    Fig 3: Locating Fuel Pump Nut
    G05287050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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