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Rear Brake Pad, Brake Caliper & Brake Rotor: Reassembly

  1. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG 
  2. INSTALL REAR DISC 
    1. Aligning the matchmarks, install the rear disc.
      Fig 1: Identifying Matchmarks On Rear Disc
      G05297317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

  3. ADJUST PARKING BRAKE SHOE CLEARANCE 
    1. Adjust the parking brake shoe clearance (see REASSEMBLY ).
  4. TEMPORARILY INSTALL REAR DISC BRAKE BLEEDER PLUG 
  5. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP 
  6. INSTALL PISTON SEAL 
    1. Apply lithium soap base glycol grease to a new piston seal.
    2. Install the piston seal to the rear disc brake cylinder.
  7. INSTALL CYLINDER BOOT 
    1. Apply lithium soap base glycol grease to the piston and a new cylinder boot.
    2. Install the cylinder boot to the piston.
    Fig 2: Identifying Piston And Cylinder Block
    G05297321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR DISC BRAKE PISTON 
    1. Install the cylinder boot to the rear disc brake cylinder.
      NOTE: Install the boot securely to the grooves of the cylinder.
    2. Push in the piston by hand and install the boot seal onto the grooves of the piston.
      NOTE: Install the boot securely to the grooves of the piston.
    Fig 3: Installing Boot Seal Onto Grooves Of Piston
    G05297322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH 
    1. Apply lithium soap base glycol grease to a new cylinder slide bush.
    2. Install the cylinder slide bush to the rear disc brake cylinder.
      NOTE: Install the cylinder slide bush securely to the grooves of the rear disc brake cylinder.
    Fig 4: Locating Rear Disc Brake Cylinder Slide Bush
    G05297323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR DISC BRAKE BUSH DUST BOOT 
    1. Apply lithium soap base glycol grease to a new bush dust boot.
    2. Install the bush dust boot to the rear disc brake cylinder.
      NOTE: Install the bush dust boot securely to the grooves of the rear disc brake cylinder.
    Fig 5: Locating Rear Disc Brake Bush Dust Boot
    G05297324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL CALIPER SUPPORT BRACKET 
    1. Apply lithium soap base glycol grease to the caliper support bracket.
    2. Install the caliper support bracket to the rear disc brake cylinder.
      NOTE: Install the bush dust boot securely to the grooves of the caliper support bracket.
    Fig 6: Locating Caliper Support Bracket
    G05297325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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