LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2007 >> GS 350 RWD >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Parking Brake >> Parking Brake Assembly >> Reassembly

Parking Brake Assembly: Reassembly

  1. INSTALL PARKING BRAKE ANCHOR BLOCK 
    1. Install the parking brake anchor block with 2 nuts.

      Torque: 76 N*m (775 kgf*cm, 56 ft.*lbf) 

    2. Install the rear axle hub and bearing assembly (see INSTALLATION ).
  2. APPLY HIGH TEMPERATURE GREASE 
    1. Apply a thin layer of high temperature grease to the area where the parking brake plate contacts the parking brake shoe (see PARKING BRAKE ASSEMBLY ).
    Fig 1: Locating Parking Brake Anchor Block Sub-Assembly Installing Nut
    G05296345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL PARKING BRAKE SHOE LEVER 
    1. Apply a thin layer of high temperature grease to the area where the parking brake shoe lever contacts the parking brake anchor block.
    2. Install the parking brake shoe lever to the parking brake cable assembly.
      NOTE: Take care to install the correct parking brake shoe lever because the direction of the pin is different between left and right.
    Fig 2: Installing Parking Brake Shoe Lever
    G05297395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL PARKING BRAKE NO.2 SHOE ASSEMBLY 
    1. Using SST, install the parking brake No.2 shoe assembly with the shoe hold down spring No.1 cup, compression No.1 spring and shoe hold down spring No.1 pin.

      SST 09718-00010 

      HINT:

      Use the service hole to retain the shoe hold down spring No.1 pin with your finger.

    Fig 3: Installing Parking Brake No 2 Shoe Assembly
    G05297389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL PARKING BRAKE NO.1 SHOE ASSEMBLY 
    1. Using SST, install the parking brake No.1 shoe assembly with the shoe hold down spring No.1 cup, compression No.1 spring and shoe hold down spring No.1 pin.

      SST 09718-00010 

    Fig 4: Installing No 1 Parking Brake Shoe Assembly
    G05297388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET 
    1. Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjusting screw set.
      Fig 5: Locating Grease Areas Of Parking Brake Shoe Adjusting Screw Set
      G04950040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the parking brake shoe adjusting screw set.
    Fig 6: Identifying Parking Brake Shoe Adjusting Screw Set
    G05297399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL PARKING BRAKE SHOE RETURN NO.1 SPRING 
    1. Install the parking brake shoe return No.1 spring.
    Fig 7: Identifying No 1 Parking Brake Shoe Return Spring
    G05297400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL PARKING BRAKE SHOE RETURN NO.2 SPRING 
    1. Install the parking brake shoe return No.2 spring.
  9. CHECK PARKING BRAKE INSTALLATION 
    1. Make sure that all the parts are installed properly. If necessary, reinstall properly.
    Fig 8: Identifying No 2 Parking Brake Shoe Return Spring
    G05297401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 9: Checking Parking Brake
    G05297402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR DISC 
    1. Align the matchmarks on the rear disc and rear axle hub.
  11. ADJUST PARKING BRAKE SHOE CLEARANCE (See  PARKING BRAKE SYSTEM  ) 
  12. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY 
    1. Install the rear disc brake caliper assembly with the 2 bolts and 2 new caliper No.1 plates.
      Fig 10: Locating Rear Disc Brake Caliper Assembly Bolts
      G05296070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 54 N*m (550 kgf*cm, 40 ft.*lbf) 

      NOTE:
      • Do not twist the brake hose.
      • Make sure that the bolts are free from damage and foreign matter.
      • Do not overtighten the bolts.
  13. INSTALL REAR WHEEL 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  14. INSPECT PARKING BRAKE PEDAL TRAVEL (See  PARKING BRAKE SYSTEM  ) 
  15. ADJUST PARKING BRAKE PEDAL TRAVEL (See  PARKING BRAKE SYSTEM  )