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Brake Master Cylinder: Installation

  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY 
    1. Install a new O-ring, the brake master cylinder sub-assembly and the front brake tube way with the 2 nuts.

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

      Fig 1: Locating Brake Master Cylinder Sub-Assembly Bolts
      G04978335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily tighten the 6 brake lines and connect the connector.
      Fig 2: Locating Brake Master Cylinder Connector
      G04978333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, fully tighten the 6 brake lines

      SST 09023-00101 

      Torque: 

      without SST 

      15 N*m (155 kgf*cm, 11 ft.*lbf) 

      with SST 

      14 N*m (143 kgf*cm, 10 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
      • This torque value is effective when SST is parallel to a torque wrench.
      Fig 3: Tightening Brake Lines
      G04978346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. FILL RESERVOIR WITH BRAKE FLUID (See  BRAKE FLUID   ) 
  3. BLEED MASTER CYLINDER (See  BRAKE FLUID   ) 
  4. BLEED BRAKE LINE (See  BLEEDING   ) 
  5. BLEED BRAKE ACTUATOR ASSEMBLY (See  BLEEDING   ) 
  6. INSPECT FLUID LEVEL IN RESERVOIR (See  BRAKE FLUID   ) 
  7. CHECK FOR BRAKE FLUID LEAKS 
  8. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See INSTALLATION )
  9. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  10. INSTALL FRONT FENDER TO COWL SIDE SEAL LH  (See INSTALLATION )
  11. INSTALL FRONT FENDER TO COWL SIDE SEAL RH  (See INSTALLATION )
  12. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  13. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  14. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 
  15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  16. INSTALL FRONT SUSPENSION UPPER CENTER BRACE 
    1. Install the front suspension upper center brace with the 4 nuts.

      Torque: 85 N*m (867 kgf*cm, 63 ft.*lbf) 

    Fig 4: Locating Front Suspension Upper Center Brace Nuts
    G05250559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL ENGINE ROOM SIDE COVER LH  (See INSTALLATION )
  18. INSTALL ENGINE ROOM SIDE COVER RH  (See INSTALLATION )
  19. INSTALL HOOD HINGE COVER (for LH Side)  (See INSTALLATION )
  20. INSTALL HOOD HINGE COVER (for RH Side)  (See INSTALLATION )
  21. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
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