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Home >> Lexus >> 2006 >> RX 400h FWD >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Interior >> Roof Headlining >> Removal

Roof Headlining: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE TONNEAU COVER ASSEMBLY 
  3. REMOVE DECK BOARD SUB-ASSEMBLY 
    1. Disengage the 5 clips and turn up the front side of the deck board.
    2. Remove the 2 bolts and deck board sub-assembly.
      Fig 1: Identifying Deck Board Sub-Assembly
      G04116651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE DECK FLOOR BOX FRONT 
    1. Using a clip remover, remove the 2 clips and deck floor box front.
      Fig 2: Identifying Deck Floor Box Front
      G04116652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE DECK FLOOR BOX REAR 
    1. Using a clip remover, remove the 2 clips and deck floor box rear.
      Fig 3: Identifying Deck Floor Box Rear
      G04116653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE DECK NO. 3 BOARD SUB-ASSEMBLY 
    1. Remove the 2 bolts, 2 nuts and deck No.3 board sub-assembly.
      Fig 4: Identifying Deck No. 3 Board Sub-Assembly
      G04116654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE DECK NO. 2 BOARD SUB-ASSEMBLY 
    1. Remove the 4 blots, 2 nuts and deck No. 2 board sub-assembly.
      Fig 5: Identifying Deck No. 2 Board Sub-Assembly
      G04116655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE BACK DOOR WEATHERSTRIP 
  9. REMOVE REAR FLOOR FINISH PLATE 
    1. Using a clip remover, remove the 2 clips.
    2. Disengage the 2 claws and 6 clips, and remove the rear floor finish plate.
    Fig 6: Identifying Rear Floor Finish Plate
    G04116656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE JACK CARRIER ASSEMBLY 
    1. Remove the jack carrier support, jack assembly and jack carrier assembly.
  11. REMOVE DECK SIDE TRIM LH BOX 
    1. Remove the clip (A).
    2. Using a clip remover, remove the clip (B) and deck side trim box.
      Fig 7: Identifying Deck Side Trim LH Box
      G04116657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE DECK SIDE TRIM RH BOX 
  13. REMOVE REAR SEAT TRACK BRACKET COVER (See  REMOVAL  ) 
  14. REMOVE REAR SEAT ASSEMBLY LH (See  REMOVAL  ) 
  15. REMOVE REAR SEAT TRACK BRACKET COVER (See  REMOVAL  ) 
  16. REMOVE REAR SEAT ASSEMBLY RH (See  REMOVAL  ) 
  17. REMOVE FRONT DOOR SCUFF LH PLATE 
    1. Disengage the 6 claws and 4 clips, and remove the front door scuff plate.
    2. Disconnect the connector. (w/ illumination scuff plate)
    Fig 8: Identifying Front Door Scuff LH Plate
    G04116658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE FRONT DOOR SCUFF RH PLATE 
  19. REMOVE FRONT DOOR OPENING TRIM LH WEATHERSTRIP 
  20. REMOVE FRONT DOOR OPENING TRIM RH WEATHERSTRIP 
  21. REMOVE REAR DOOR SCUFF LH PLATE 
    1. Disengage the 4 claws and 2 clips, and remove the rear door scuff plate.
    2. Disconnect the connector. (w/ illumination scuff plate)
    Fig 9: Identifying Rear Door Scuff LH Plate
    G04116659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE REAR DOOR SCUFF RH PLATE 
  23. REMOVE REAR DOOR OPENING TRIM LH WEATHERSTRIP 
  24. REMOVE REAR DOOR OPENING TRIM RH WEATHERSTRIP 
  25. REMOVE FRONT PILLAR LH GARNISH 
    1. Detach clip (A) from the vehicle body. Pull the pillar garnish so that the tip of clip (B) locks in the pillar garnish hole.
    2. Using needle-nose pliers, rotate clip (B) 90°.
    3. Disengage the 2 claws and remove the front pillar garnish.
    4. Remove clip (B).
      Fig 10: Identifying Clip (A) And (B)
      G04116660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Protect the curtain shield airbag assembly.
      1. Thoroughly cover the airbag with a cloth or nylon sheet that is 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown in the illustration.
        NOTE: Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.
        Fig 11: Protecting Curtain Shield Airbag Assembly
        G04116661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE FRONT PILLAR RH GARNISH 
  27. REMOVE LAP BELT OUTER ANCHOR COVER 
    1. Disengage the 2 claws and remove the lap belt outer anchor, as shown in the illustration.

      HINT:

      Use the same procedure to remove the other side.

      Fig 12: Identifying Lap Belt Outer Anchor Cover
      G04116662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. SEPARATE FRONT SEAT OUTER LH BELT ASSEMBLY 
    1. Remove the bolt and separate the front seat outer LH belt assembly.
    Fig 13: Identifying Front Seat Outer LH Belt Assembly Bolt
    G04116663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. SEPARATE FRONT SEAT OUTER RH BELT ASSEMBLY 
  30. REMOVE CENTER PILLAR LH GARNISH LOWER 
    1. Disengage the 3 claws and 2 clips, and remove the center pillar garnish lower.
    Fig 14: Identifying Center Pillar Garnish Lower
    G04116664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE CENTER PILLAR RH GARNISH LOWER 
  32. REMOVE CENTER PILLAR LH GARNISH 
    1. Remove the 2 screws.
    2. Disengage the clip and remove the center pillar garnish by pulling it down.
  33. REMOVE CENTER PILLAR RH GARNISH 
    Fig 15: Identifying Center Pillar Garnish
    G04116665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE DECK SIDE TRIM LH COVER 
    1. Using a moulding remover, disengage 3 claws (A).
    2. Disengage 2 claws (B) and remove the deck side trim cover by pulling it to inside the vehicle.
    Fig 16: Identifying Deck Side Trim LH Cover
    G04116666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE DECK SIDE TRIM RH COVER 
  36. SEPARATE REAR NO.1 SEAT OUTER LH BELT ASSEMBLY 
    1. Remove the bolt and separate the rear No.1 seat outer belt assembly.
  37. SEPARATE REAR NO.1 SEAT OUTER RH BELT ASSEMBLY 
  38. REMOVE REAR SEAT SIDE LH COVER 
    1. Using a clip remover, remove the 3 clips.
    2. Disengage the 4 clips and remove the rear seat side cover.
  39. REMOVE REAR SEAT SIDE RH COVER 
    Fig 17: Identifying Rear Seat Side Cover
    G04116667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE REAR FLOOR FINISH SIDE LH PLATE 
    1. Using a clip remover, remove the clip.
    2. Disengage the 2 clips and remove the rear floor finish side plate.
  41. REMOVE REAR FLOOR FINISH SIDE RH PLATE 
    Fig 18: Identifying Rear Floor Finish Side Plate
    G04116668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE ROPE HOOK 
    1. Remove the 2 bolts and 2 rope hooks.

      HINT:

      Use the same procedure to remove the other side.

  43. REMOVE DECK TRIM SIDE LH PANEL ASSEMBLY 
    1. Using a clip remover, remove the 4 clips.
    2. Disengage the 2 clips and remove the deck trim side panel assembly.
  44. REMOVE DECK TRIM SIDE RH PANEL ASSEMBLY 
    Fig 19: Identifying Deck Trim Side RH Panel Assembly
    G04116669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE ROOM LIGHT ASSEMBLY NO. 2 
    1. Using a screwdriver, disengage the claw and remove the room light assembly No. 2.

      HINT:

      Tape the screwdriver tip before use.

    2. Disconnect the connector.
      Fig 20: Identifying Room Light Assembly No. 2
      G04116670Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE ROOF SIDE LH GARNISH ASSEMBLY INNER 
    1. Using a screwdriver, remove the tonneau cover holder cap.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the 3 bolts.
    3. Using a clip remover, remove the 3 clips.
      Fig 21: Identifying Tonneau Cover Holder Cap
      G04116671Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the 7 clips and remove the roof side garnish assembly inner.
      Fig 22: Identifying Roof Side Garnish Assembly Inner
      G04116672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disengage the 4 claws and separate the seat belt bezel.
      Fig 23: Identifying Seat Belt Bezel
      G04116673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE ROOF SIDE RH GARNISH ASSEMBLY INNER 
  48. REMOVE TELEVISION BASE (W/ TELEVISION DISPLAY) (See  REMOVAL  ) 
  49. REMOVE TELEVISION DISPLAY ASSEMBLY (W/ TELEVISION DISPLAY) (See  REMOVAL  ) 
  50. REMOVE ASSIST GRIP SUB-ASSEMBLY 
    1. Using a screwdriver, disengage the 3 claws and remove the 2 assist grip covers.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the 2 screws and assist grip sub-assembly.

      HINT:

      Use the same procedure for the other 3 assist grips.

    Fig 24: Identifying Assist Grip Covers
    G04116674Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE RAIN SENSOR (W/ RAIN SENSOR) (See  RAIN SENSOR  ) 
  52. REMOVE ROOM LIGHT ASSEMBLY NO. 1 
    1. Using a screwdriver, disengage the 4 claws and remove the lens cover.

      HINT:

      Tape the screwdriver tip before use.

      Fig 25: Removing Lens Cover Using Screwdriver
      G04116675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, disengage the 2 springs, as shown in the illustration.

      HINT:

      Tape the screwdriver tip before use.

    3. Disengage the 2 claws and remove the room light assembly No. 1.
    4. Disconnect the connector.
      Fig 26: Disengaging Springs Using Screwdriver
      G04116676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE MAP LIGHT ASSEMBLY 
    1. w/o Sliding roof:

      Using a screwdriver, disengage the 6 claws and remove the lens cover.

      HINT:

      Tape the screwdriver tip before use.

      Fig 27: Removing Lens Cover Using Screwdriver (W/O Sliding Roof)
      G04116677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/ Sliding roof:

      Using a screwdriver, disengage the 8 claws and remove the lens cover.

      HINT:

      Tape the screwdriver tip before use.

      Fig 28: Removing Lens Cover Using Screwdriver (W/Sliding Roof)
      G04116678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, disengage the claws and open the 2 caps, as shown in the illustration.

      HINT:

      Tape the screwdriver tip before use.

      Fig 29: Disengaging Claws And Open Caps Using Screwdriver
      G04116679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 4 screws and map light.
    5. Disconnect the connector.
      Fig 30: Identifying Map Light
      G04116680Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE LH VISOR ASSEMBLY 
    1. Using a moulding remover, disengage the 4 claws and remove the visor bracket cover.
    2. Remove the 2 screws and visor assembly.
    3. Disconnect the connector.
  55. REMOVE RH VISOR ASSEMBLY 
    Fig 31: Identifying Visor Assembly
    G04116681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE VISOR HOLDER 
    1. Remove the visor holder by turning it counterclockwise.

      HINT:

      Use the same procedure to remove the other side.

      Fig 32: Identifying Visor Holder
      G04116682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE ROOF HEADLINING ASSEMBLY 
    1. Disconnect the roof wire connector and disengage the clamps from the front pillar LH.
    2. Disconnect the washer hose. Remove the bolt and disconnect the radio antenna cord connector and disengage the clamps from the front pillar RH.
    3. Disconnect the washer hose. Disconnect the radio antenna cord connector and disengage the clamps from the rear quarter pillar RH.
    4. Disconnect the sliding roof drive gear connector. (w/ sliding roof)
    5. Remove the sunroof opening trim moulding. (w/ sliding roof)
    6. Disengage the 2 fasteners and 3 clips. (w/o sliding roof)
    7. Disengage the 3 clips. (w/ sliding roof)
      Fig 33: Identifying Roof Headlining Assembly
      G04116683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the roof headlining from the vehicle through the back door side.
  58. REMOVE ROOF WIRE AND RADIO ANTENNA CORD 
    1. Remove the roof wire, radio antenna cord and washer hose from the roof headlining assembly.
Fig 34: Identifying Roof Wire And Radio Antenna Cord
G04116684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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