Brake Pedal: Installation

INSTALL BRAKE PEDAL SUB-ASSEMBLY
1. Install the brake pedal sub-assembly with the brake pedal shaft and the nut.
Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf)
INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
1. Install the brake pedal support assembly with the bolt and the 4 nuts.
Fig 1: Installing Brake Pedal Support Assembly With Bolt And Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque:
- Bolt 20 N*m (204 kgf*cm, 15 ft.*lbf)
- Nut 13 N*m (130 kgf*cm, 9 ft.*lbf)
INSTALL PUSH ROD PIN
1. Apply lithium soap base glycol grease to the clevis pin.
2. Install the clevis pin and the clip.
3. Connect the pedal force switch connector and install the clip of the pedal force switch to the brake pedal support sub-assembly.
4. Connect the stop light switch connector.
Fig 2: Installing Push Rod Pin
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PEDAL RETURN SPRING
1. Install the brake pedal return spring.
CHECK AND ADJUST BRAKE PEDAL HEIGHT
HINT:

See ADJUSTMENT .
CHECK PEDAL FREE PLAY
CHECK PEDAL RESERVE DISTANCE
INSTALL COMBINATION METER ASSEMBLY
HINT:

See DISASSEMBLY .
INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
HINT:

See INSTALLATION .
INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
HINT:

See INSTALLATION .
INSTALL INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER
INSTALL FRONT DOOR SCUFF PLATE LH
INSPECT SRS WARNING LIGHT
HINT:

See DIAGNOSIS SYSTEM .