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Brake Booster: Removal

  1. DRAIN BRAKE FLUID 
    NOTE: Wash the brake fluid off immediately if it adheres to any painted surfaces.
  2. REMOVE V-BANK COVER SUB-ASSEMBLY (See  REMOVAL  ) 
  3. REMOVE AIR CLEANER ASSEMBLY 
  4. REMOVE AIR CLEANER HOSE NO. 1 
  5. REMOVE BRAKE MASTER CYLINDER SUBASSEMBLY 

    HINT:

    See REMOVAL  .

    SST 09023-00101 

  6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH (See  REMOVAL  ) 
  7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  REMOVAL  ) 
  8. REMOVE FRONT FENDER TO COWL SIDE SEAL RH 
  9. REMOVE FRONT FENDER TO COWL SIDE SEAL LH 
  10. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY 
  11. REMOVE WINDSHIELD WIPER MOTOR & LINK ASSEMBLY 
  12. REMOVE FRONT SHOCK ABSORBER CAP RH 
  13. REMOVE FRONT SHOCK ABSORBER CAP LH (See  REMOVAL  ) 
  14. REMOVE COWL TOP PANEL SUB-ASSEMBLY OUTER 
  15. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the brake pedal return spring.
  16. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Remove the clip and the push rod pin.
    2. Loosen the push rod lock nut and remove the push rod clevis.
    Fig 1: Removing Brake Master Cylinder Push Rod Clevis
    G04090700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. SEPARATE WIRE HARNESS 
    1. Pull out the grommet of the wire harness from the body.
    2. Release the clip fitting of the wire harness.
    3. Remove the bolt and separate the wire harness from the body.
    Fig 2: Separating Wire Harness
    G04090701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. SEPARATE BRAKE TUBE 
    1. Release the 2 claw fittings of the clamp and separate the 2 brake tubes from the body.
    Fig 3: Separating Brake Tube
    G04090702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Be careful not to damage the brake tubes.
  19. REMOVE BRAKE BOOSTER ASSEMBLY 
    1. Slide the clip and disconnect the vacuum hose from the check valve assembly.
      Fig 4: Disconnecting Vacuum Hose From Check Valve Assembly
      G04090703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 nuts and pull out the brake booster assembly.
    NOTE: Be careful not to damage the brake tubes and the wire harness.
  20. REMOVE BRAKE BOOSTER GASKET 
    1. Remove the brake booster gasket from the brake booster assembly.
    Fig 5: Removing Brake Booster Assembly
    G04090704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY 
    1. Remove the check valve assembly and the grommet from the brake booster assembly.
    Fig 6: Removing Brake Vacuum Check Valve Assembly
    G04090705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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