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Transfer Case Rear Oil Seal: Replacement

WARNING: This page is about a different variant/trim than selected.
  1. DRAIN AUTOMATIC TRANSMISSION FLUID (See  AUTOMATIC TRANSMISSION (A760H) or AUTOMATIC TRANSMISSION (A960E)  ) 
  2. REMOVE REAR NO. 1 FLOOR PANEL BRACE (See  REMOVAL  ) 
  3. REMOVE FRONT CENTER FLOOR BRACE (See Step 2 in  REMOVAL  ) 
  4. REMOVE HEATED OXYGEN SENSOR (See Step 3 or 4 in  REMOVAL  ) 
  5. REMOVE FRONT EXHAUST PIPE ASSEMBLY (See Step 5 in  REMOVAL  ) 
  6. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR (See Step 2 in  REMOVAL  ) 
  7. REMOVE OUTSIDE AIR GUIDE PLATE RH (See Step 3 in  REMOVAL  ) 
  8. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (See Step 4 in  REMOVAL  ) 
  9. REMOVE TRANSFER CASE REAR OIL SEAL 
    1. Using SST, remove the oil seal.

    SST 09308-00010 

    Fig 1: Removing Transfer Case Rear Oil Seal Using SST
    G04046740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL TRANSFER CASE REAR OIL SEAL 
    1. Using SST and a hammer, install a new oil seal.

      SST 09325-40010 

      Oil seal installation depth: 

      2.3 to 2.7 mm (0.091 to 0.106 in.) 

    2. Apply MP grease to the oil seal lip.
    Fig 2: Installing Transfer Case Rear Oil Seal Using SST & Hammer
    G04046741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (See  INSTALLATION  ) 
  12. INSPECT AND ADJUST BOTH NO. 2 AND NO. 3 JOINT ANGLES (See Step 2 in  INSTALLATION  ) 
  13. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR (See Step 3 in  INSTALLATION  ) 
  14. INSTALL OUTSIDE AIR GUIDE PLATE RH (See Step 4 in  INSTALLATION  ) 
  15. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See Step 4 in  INSTALLATION  ) 
  16. INSTALL HEATED OXYGEN SENSOR (See Step 5 or 6 in  INSTALLATION  ) 
  17. INSTALL FRONT CENTER FLOOR BRACE (See Step 7 in  INSTALLATION  ) 
  18. INSTALL REAR NO. 1 FLOOR PANEL BRACE (See Step 8 in  INSTALLATION  ) 
  19. ADD AUTOMATIC TRANSMISSION FLUID (See  AUTOMATIC TRANSMISSION (A760H) or AUTOMATIC TRANSMISSION (A960E)  ) 
  20. CHECK FOR EXHAUST GAS LEAKS