LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2006 >> IS 250 RWD, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 9 (Cooling (2GR-FSE)) >> Water Pump >> Removal

Water Pump: Removal

WARNING: This page is about a different car, the 2006 Lexus IS 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
  2. REMOVE V-BANK COVER SUB-ASSEMBLY (See  REMOVAL  ) 
  3. REMOVE NO. 1 INLET AIR CLEANER (See  REMOVAL  ) 
  4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See  REMOVAL  ) 
  5. REMOVE V-RIBBED BELT (See  REMOVAL  ) 
  6. REMOVE ENGINE UNDER COVER 
  7. REMOVE REAR ENGINE UNDER COVER LH (See  REMOVAL  ) 
  8. DRAIN ENGINE COOLANT (See  COOLANT   ) 
  9. DRAIN ENGINE OIL (See  REPLACEMENT  ) 
  10. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE (See  REMOVAL  ) 
  11. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (See  REMOVAL  ) 
  12. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (See  REMOVAL  ) 
  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY (See  REMOVAL  ) 
  14. DISCONNECT RADIATOR HOSE 
    1. Disengage the 2 clamps and disconnect the radiator inlet hose and radiator outlet hose.
      Fig 1: Identifying Radiator Inlet Hose And Radiator Outlet Hose
      G04057753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 1 ENGINE COVER (See  REMOVAL  ) 
  16. REMOVE INJECTOR DRIVER (See  REMOVAL  ) 
  17. REMOVE NO. 2 ENGINE COVER (See  REMOVAL  ) 
  18. REMOVE WATER PUMP PULLEY 
    1. Using SST, hold the water pump pulley.

      SST 09960-10010 (09962-01000, 09963-00700) 

    2. Remove the 4 bolts and water pump pulley.
      Fig 2: Identifying Water Pump Pulley And Bolts
      G04057754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE WATER INLET 
    1. Disconnect the 5 hoses.
      Fig 3: Identifying Water Inlet Hoses
      G04057755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts, nut and water inlet.
      Fig 4: Identifying Water Inlet Bolts
      G04057756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the water inlet housing gasket and water outlet pipe O-ring.
      Fig 5: Identifying Water Inlet Housing Gasket And Water Outlet Pipe O-Ring
      G04057757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Remove the bolt, No.2 idler pulley cover plate and No.2 idler pulley sub-assembly.
      Fig 6: Identifying Bolt, No 2 Idler Pulley Cover Plate And No 2 Idler Pulley Sub-Assembly
      G04057758Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE WATER PUMP ASSEMBLY 
    1. Remove the 16 bolts, water pump assembly and water pump gasket.
      Fig 7: Identifying Water Pump Assembly Bolts
      G04057759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals