Shift Lever ASSY (ATM): Overhaul

HINT:

COMPONENTS:

See SHIFT LEVER ASSY (ATM)

DISCONNECT BATTERY NEGATIVE TERMINAL
REMOVE SHIFT LEVER KNOB SUB-ASSY
1. Remove the shift lever knob sub-assy.
  
  Fig 1: Removing Shift Lever Knob Sub-Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE CONSOLE PANEL UPPER FRONT (See REPLACEMENT )
REMOVE INSTRUMENT PANEL FINISH PANEL LOWER (See REPLACEMENT )
REMOVE FRONT DOOR SCUFF PLATE LH (See step 19 in REPLACEMENT )
REMOVE FRONT DOOR SCUFF PLATE RH (See step 25 in REPLACEMENT )
REMOVE COWL SIDE TRIM SUB-ASSY RH (See REPLACEMENT )
REMOVE COWL SIDE TRIM SUB-ASSY LH (See step 26 in REPLACEMENT )
REMOVE INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER (See step 21 in REPLACEMENT )
REMOVE GLOVE COMPARTMENT DOOR ASSY (See step 28 in REPLACEMENT )
REMOVE FLOOR CARPET COVER CENTER LH (See step 29 in REPLACEMENT )
REMOVE FLOOR CARPET COVER CENTER RH (See step 30 in REPLACEMENT )
REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See step 31 in REPLACEMENT )
SEPARATE TRANSMISSION CONTROL CABLE ASSY
1. Using a screwdriver, disconnect the cable end from the shift lever assy.
2. Turn the socket of the transmission control cable assy counterclockwise and remove the stopper cap.
3. Disconnect the transmission control cable assembly from the shift lever assy.
REMOVE SHIFT LEVER ASSY
1. Disconnect the pattern select switch connector, the shift rock control computer connector and the indicator lamp wire connector.
  
  Fig 3: Disconnecting Pattern Select Switch Connector, Shift Rock Control Computer Connector And Indicator Lamp Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 4 nuts and disconnect the shift lever assy from the vehicle.
  
  Fig 4: Removing Nuts And Disconnecting Shift Lever Assy From Vehicle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE POSITION INDICATOR HOUSING
1. Using a screwdriver, remove the position indicator housing from the shift lever assy.
  
  Fig 5: Removing Position Indicator Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SHIFT LOCK RELEASE BUTTON COVER
1. Using a small screwdriver, remove the shift lock release button cover from the position indicator housing assy.
  
  Fig 6: Removing Shift Lock Release Button Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE PATTERN SELECT SWITCH ASSY NO. 1
1. Remove the pattern select switch assy No. 1 from the position indicator housing.
  
  Fig 7: Removing Pattern Select Switch Assy No. 1
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SHIFT LOCK RELEASE LINK NO. 1
1. Remove the shift lock release link, spring and cover from the position indicator housing.
  
  Fig 8: Removing Shift Lock Release Link No. 1
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE POSITION INDICATOR LIGHT GUIDE
1. Remove the indicator lamp wire sub-assy from the shift lever assy.
  
  Fig 9: Removing Indicator Lamp Wire Sub-Assy From Shift Lever Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a small screwdriver, remove the position indicator light guide from the shift lever assy.
  
  Fig 10: Removing Position Indicator Light Guide From Shift Lever Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE POSITION INDICATOR SLIDE COVER
1. Remove the position indicator slide cover from the position indicator housing lower.
  
  Fig 11: Removing Position Indicator Slide Cover From Position Indicator Housing Lower
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE POSITION INDICATOR SLIDE COVER
1. Remove the position indicator slide cover No. 2 from the position indicator slide cover.
  
  Fig 12: Removing Position Indicator Slide Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE POSITION INDICATOR HOUSING LOWER
1. Remove the position indicator housing lower from the shift lock control unit.
  
  Fig 13: Removing Position Indicator Housing Lower From Shift Lock Control Unit
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INDICATOR LAMP WIRE SUB-ASSY
1. Gate shift lever:
  1. Remove the connector from the shift lever assy.
    
    Fig 14: Removing Connector From Shift Lever Assy
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Shift lever with multi-mode automatic transmission:
  1. Remove the connector from the shift lever assy.
  2. Using a screwdriver, release the stopper of the connector.
  3. Using a small screwdriver, disengage the locking lug of terminals (1) and (6), and pull the terminals out from the rear.
INSTALL INDICATOR LAMP WIRE SUB-ASSY
1. Shift lever with multi-mode automatic transmission:
  1. Connect the 2 terminals of indicator lamp wire harness to the connector of transmission control switch.
  2. Install the connector to the shift lever assy.
2. Gate shift lever:
  1. Install the connector to the shift lever assy.
    
    Fig 17: Identifying Indicator Lamp Wire
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL POSITION INDICATOR HOUSING LOWER
1. Install the position indicator housing lower to the shift lock control unit.
  HINT:
  
  Engage the claws securely.
  
  Fig 18: Installing Position Indicator Housing Lower To Shift Lock Control Unit
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL POSITION INDICATOR SLIDE COVER
1. Install the position indicator slide cover No. 2 to the position indicator slide cover.
  
  Fig 19: Installing Position Indicator Slide Cover No. 2 To Position Indicator Slide Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL POSITION INDICATOR SLIDE COVER
1. Install the position indicator slide cover to the position indicator housing lower.
  NOTE: Install the position indicator slide cover No. 2 with the boss facing the rear of the vehicle.
  
  Fig 20: Installing Position Indicator Slide Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL POSITION INDICATOR LIGHT GUIDE
1. Install the position indicator light guide to the position indicator housing lower.
  HINT:
  
  Engage the claws securely.
  
  Fig 21: Installing Position Indicator Light Guide To Position Indicator Housing Lower
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the indicator lamp wire sub-assy to the shift lever assy.
  
  Fig 22: Installing Indicator Lamp Wire Sub-Assy To Shift Lever Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SHIFT LOCK RELEASE LINK NO. 1
1. Apply MP grease to the shift lock release link and spring.
2. Install the shift lock release link, spring and cover.
  
  Fig 23: Installing Shift Lock And Link, Spring And Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PATTERN SELECT SWITCH ASSY NO. 1
1. Install the pattern select switch assy No. 1 to the position indicator housing.
  
  Fig 24: Installing Pattern Select Switch Assy No. 1 To Position Indicator Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SHIFT LOCK RELEASE BUTTON COVER
1. Install the shift lock release button cover to the position indicator housing.
  
  Fig 25: Installing Shift Lock Release Button Cover To Position Indicator Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL POSITION INDICATOR HOUSING
1. Install the position indicator housing to the shift lever assy.
  HINT:
  
  Engage the claws securely.
  
  Fig 26: Installing Position Indicator Housing To The Shift Lever Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SHIFT LEVER ASSY
1. Install the floor shift assy with the 4 nuts.
  Torque: 12 N.m (122 kgf.cm, 9 ft.lbf)
  
  HINT:
  
  Tighten them in the order, A, B, C and D.
  
  NOTE: Be careful not to put the wirings of the indicator lamp or the shift lock system between the floor shift assy and the floor while installing the floor shift assy.
  
  Fig 27: Installing Floor Shift Assy And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the pattern select switch connector, the shift lock control computer connector and the indicator lamp wire connector.
  
  Fig 28: Installing Pattern Select Switch Connector, Shift Lock Control Computer Connector And Indicator Lamp Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT TRANSMISSION CONTROL CABLE ASSY
1. Connect the socket of the transmission control cable assembly to the shift lever assy.
2. Connect the control cable end to the shift lever assy.
3. Push the stopper cap to the socket as shown in the illustration.
4. Turn the socket of the transmission control cable assy clockwise and install the stopper cap.
  NOTE:
  - To prevent torsion of the inner cable, the end with the eye should face up.
  - Push the cable end to the bottom of the pin.
  - Confirm that the connection between the socket and the shift rock control unit is fixed.
  Fig 29: Turning Socket Of Transmission Control Cable Assy Clockwise And Installing Stopper Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SHIFT LEVER KNOB SUB-ASSY
1. Install the shift lever knob sub-assy.
INSTALL BATTERY NEGATIVE TERMINAL
INSPECT SHIFT LEVER POSITION (See ADJUSTMENT )
ADJUST SHIFT LEVER POSITION
1. Loosen the nut on the control shaft lever.
  
  Fig 30: Locating Nut On Control Shaft Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Push the control shaft fully downward.
3. Return the control shaft lever 2 notches to the N position.
  
  Fig 31: Returning Control Shaft Lever 2 Notches To N Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. While pushing the control cable end up with the shift lever in the N position, install it to the control shaft lever with the nut.
  Torque: 15 N.m (150 kgf.cm, 10 ft.lbf)
  NOTE:
  - If the control cable end is excessively pushed up, the shift lever can not be adjusted.
  - When tightening the nut, confirm that the control cable is properly stretched.
  Fig 32: Pushing Control Cable End Up
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Start the engine and make sure that the vehicle moves forward when shifting the lever from the N to D position and moves rearward when shifting it to the R position.