Front Seat Belt With PRETENSIONER: Replacement

WARNING: This page is about a different car, the 2005 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
On the LH side, use the same procedures as on the RH side.

DISCONNECT BATTERY NEGATIVE TERMINAL
REMOVE FRONT SEAT ASSEMBLY RH (See OVERHAUL , OVERHAUL )
REMOVE FRONT SEAT INNER BELT ASSY RH
1. Remove the nut and inner belt.
REMOVE FRONT DOOR SCUFF PLATE RH (See REPLACEMENT )
REMOVE REAR DOOR SCUFF PLATE RH (See REPLACEMENT )
REMOVE FRONT DOOR WEATHERSTRIP RH (See REPLACEMENT )
REMOVE REAR DOOR WEATHERSTRIP RH (See REPLACEMENT )
REMOVE CENTER PILLAR GARNISH LOWER RH (See REPLACEMENT )
REMOVE CENTER PILLAR GARNISH UPPER RH (See REPLACEMENT )
REMOVE FRONT SEAT OUTER BELT ASSY RH
NOTE:
- Removal operation concerning the seat belt with the pretensioner must be started in 90 seconds or more after the ignition switch is turned OFF and the battery negative terminal is disconnected.
- Carefully read the notices for the "pretensioner" in the SRS airbag system and the outer belt assy.
1. Remove the nut and the front seat outer belt on the shoulder anchor side.
2. Disconnect the pretensioner connector, as shown.
3. Remove the 2 bolts and outer belt.
Fig 1: Disconnecting Pretensioner Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY
1. Remove the bolt and anchor adjuster.
INSTALL FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY
1. Install the anchor adjuster with the bolt.
  Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
INSTALL FRONT SEAT OUTER BELT ASSY RH
NOTE: Do not disassemble the retractor.
1. Check the degree of tilt when beginning to lock the ELR.
  1. Check that the belt does not lock within 15° of tilt in all directions but that the belt locks with over 45° of tilt, when gently moving the retractor.
  If operation is not as specified, replace the outer belt assy.
2. Install the retractor with the 2 bolts.
  Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
  
  Fig 2: Checking Degree Of Tilt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the shoulder anchor with the nut.
  Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
4. Install the center pillar garnish upper RH (See REPLACEMENT ).
5. Install the center pillar garnish lower RH (See REPLACEMENT ).
6. Install the floor anchor with the bolt.
  Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
7. Install the floor anchor cover.
8. Check the ELR lock.
  NOTE: The check should be performed with the assembly installed.
  1. Check that the belt locks when pulling out the belt quickly when the belt is installed.
  If operation is not as specified, replace the outer belt assy.
9. Check the fastening function of the child restraint system.
NOTE: The check should be performed with the assembly installed.
1. Check that the belt cannot be pulled out any more but can be rewound after the belt is fully pulled out.
2. Check that the belt can be pulled out and rewound after the belt is fully rewound.
If operation is not as specified, replace the belt assy.
INSTALL FRONT SEAT INNER BELT ASSY RH
1. Install the inner belt with the nut.
Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)