LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2004 >> RX 330 AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 424 (Exterior/Interior Trim) >> Roof Headlining ASSY >> Replacement

Roof Headlining ASSY: Replacement

WARNING: This page is about a different car, the 2005 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

  1. REMOVE FRONT DOOR SCUFF PLATE RH 
    1. Using a screwdriver, disengage the 3 clips and 2 claws, and remove the scuff plate.

    HINT:

    Tape the screwdriver tip before use.

  2. REMOVE FRONT DOOR SCUFF PLATE LH 
    Fig 1: Disengaging 3 Clips And 2 Claws
    G02607479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REAR DOOR SCUFF PLATE RH 
    1. Using a screwdriver, disengage the 8 clips and remove the scuff plate.

    HINT:

    Tape the screwdriver tip before use.

  4. REMOVE REAR DOOR SCUFF PLATE LH 
    Fig 2: Disengaging 8 Clips
    G02607480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE COWL SIDE TRIM BOARD RH 
    1. Using a screwdriver, disengage the 2 clips and claw, and remove the trim board.

    HINT:

    Tape the screwdriver tip before use.

  6. REMOVE COWL SIDE TRIM BOARD LH 
    Fig 3: Disengaging 2 Clips And Claw
    G02607481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
  8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
  9. REMOVE REAR DOOR WEATHERSTRIP RH 

    HINT:

    When reinstalling the weatherstrip, completely remove the sealer adhering to the opening flange on the body side beforehand.

  10. REMOVE REAR DOOR WEATHERSTRIP LH 

    HINT:

    When reinstalling the weatherstrip, completely remove the sealer adhering to the opening flange on the body side beforehand.

  11. REMOVE CENTER PILLAR GARNISH LOWER RH 
    1. Remove the floor anchor cover.
    2. Remove the bolt and disconnect the front seat outer belt on the floor anchor side.
      Fig 4: Disconnecting Front Seat Outer Belt On Floor Anchor Side
      G02607482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, disengage the 5 clips and remove the pillar garnish.

      HINT:

      Tape the screwdriver tip before use.

    4. w/ power slide door:

      Disconnect the power slide door control switch RH connector.

  12. REMOVE CENTER PILLAR GARNISH LOWER LH 
    Fig 5: Disengaging 5 Clips
    G02607483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE CENTER PILLAR GARNISH UPPER RH 
    1. Using a screwdriver, disengage the assist grip plugs.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the 2 Torx® screws and assist grip No. 2 RH.
      Fig 6: Disengaging Assist Grip Plugs
      G02607484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 bolts.
    4. Using a screwdriver, disengage the clip and remove the pillar garnish.

    HINT:

    Tape the screwdriver tip before use.

  14. REMOVE CENTER PILLAR GARNISH UPPER LH 

    HINT:

    Use the same procedures described above for the RH side.

    Fig 7: Removing 3 Bolts
    G02607485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE BACK DOOR WEATHERSTRIP 
  16. REMOVE BACK DOOR SCUFF PLATE 
    1. Remove the 3 bolts.
    2. Using a screwdriver, disengage the 6 clips and remove the scuff plate.

    HINT:

    Tape the screwdriver tip before use.

    Fig 8: Removing 3 Bolts
    G02607486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE QUARTER TRIM PANEL ASSY FRONT RH 
    1. Remove the floor anchor cover.
    2. Remove the bolt and disconnect the rear No. 2 seat belt on the floor anchor side.
      Fig 9: Removing Floor Anchor Cover
      G02607487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 package holder net hooks.
    4. Using a screwdriver, disengage the claw and remove the courtesy lamp.
    5. Disconnect the courtesy lamp connectors.
    6. Using a screwdriver, disengage the 16 clips and remove the quarter trim panel assy.

    HINT:

    Tape the screwdriver tip before use.

  18. REMOVE QUARTER TRIM PANEL ASSY FRONT LH 
    Fig 10: Removing 2 Package Holder Net Hooks
    G02607488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE ROOF HEADLINING GARNISH REAR 
    1. Using a screwdriver, disengage the 6 clips and remove the headlining garnish.

    HINT:

    Tape the screwdriver tip before use.

    Fig 11: Disengaging 6 Clips
    G02607489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE RR WINDOW SIDE GARNISH ASSY NO.2 RH 
    1. Using a screwdriver, disengage the 2 claws and remove the cover of the rear No. 2 seat belt on the shoulder anchor side.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the bolt and disconnect the rear No. 2 seat belt assy on the shoulder anchor side.
      Fig 12: Disengaging 2 Claws
      G02607490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, disengage the 5 clips and remove the side garnish.

    HINT:

    Tape the screwdriver tip before use.

    Fig 13: Disengaging 5 Clips
    G02607491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE RR WINDOW SIDE GARNISH ASSY NO.2 LH 
    1. w/ power back door:

      Using a screwdriver, disengage the 2 clips and remove the window side garnish assy.

    HINT:

    Tape the screwdriver tip before use.

    Fig 14: Disengaging 2 Clips And Removing Window Side Garnish Assy
    G02607492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE RR WINDOW SIDE GARNISH ASSY RH 
    1. Remove the bolt and screw.
    2. 7-passenger:

      Using a screwdriver, disengage the 4 clips and remove the window side garnish assy.

      HINT:

      Tape the screwdriver tip before use.

    3. 8-passenger:

      Using a screwdriver, disengage the 4 clips and 4 claws, and remove the window side garnish assy.

    HINT:

    Tape the screwdriver tip before use.

  23. REMOVE RR WINDOW SIDE GARNISH ASSY LH 
    Fig 15: Disengaging 4 Clips And 4 Claws
    G02607493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT PILLAR GARNISH RH 
    1. w/ curtain shield airbag:

      Using a screwdriver, disengage the cover of the pillar garnish and bolt.

      HINT:

      Tape the screwdriver tip before use.

      Fig 16: Disengaging Cover Of Pillar Garnish And Bolt
      G02607494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, disengage the 3 clips and claw and remove the pillar garnish.

      HINT:

      Tape the screwdriver tip before use.

      Fig 17: Disengaging 3 Clips And Claw
      G02607495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Pull the garnish upward and remove it from the instrument panel.
    4. w/ curtain shield airbag:

      Protect the curtain shield airbag LH.

      1. Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown in the illustration.
    NOTE: Cover the curtain shield airbag with the protection cover as soon as the pillar garnish is removed.
  25. REMOVE FRONT PILLAR GARNISH LH 
    Fig 18: Identifying Adhesive Tape
    G02607496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE RH VISOR ASSY 
    1. Using a screwdriver, disengage the 2 claws and remove the visor cover.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the 3 screws and visor.
  27. REMOVE LH VISOR ASSY 
    Fig 19: Removing 3 Screws And Visor
    G02607497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE VISOR HOLDER 
    1. Remove the screw and visor holder.
    Fig 20: Removing Screw And Visor Holder
    G02607498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE ROOF CONSOLE BOX ASSY 
    1. Remove the 2 screws and console box assy.
    2. Using a moulding remover, disengage the 2 claws.
    3. Disconnect the map lamp switch connector and sliding roof switch connector and remove the console box.
    Fig 21: Removing 2 Screws And Console Box Assy
    G02607499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE ASSIST GRIP SUB-ASSY 
    1. Using a screwdriver, disengage the claw and remove the assist grip cover.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the Torx®, screw and assist grip sub-assy.
    Fig 22: Disengaging Claw
    G02607500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE ROOF CONSOLE BOX 
    1. Remove the 2 Torx® screws, 2 screws and roof console box.
    Fig 23: Removing 2 Torx® Screws, 2 Screws And Roof Console Box
    G02607501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE AIR CONDITIONING NO.2 CONTROL ASSY 
    1. Using a screwdriver, disengage the 4 claws and remove the heater control base.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the No. 2 control assy.
    3. Disconnect the No. 2 control connector.
    Fig 24: Disengaging 4 Claws
    G02607502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE AIR OUTLET REGISTER ASSY NO.1 
    1. Using a screwdriver, disengage the 2 claws, and remove the cover.

      HINT:

      Tape the screwdriver tip before use.

    2. Remove the bolt, screw and air outlet register.
    Fig 25: Disengaging 2 Claws
    G02607503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE AIR OUTLET REGISTER ASSY NO.2 
  35. REMOVE AIR DUCT REGISTER ASSY NO.3 
  36. REMOVE AIR OUTLET REGISTER ASSY NO.4 
  37. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF) 
  38. REMOVE ROOF HEADLINING ASSY 
    1. w/ sliding roof:

      Using a clip remover, disengage the 5 clips and remove the roof headlining assy.

    2. w/o sliding roof:

      Using a clip remover, disengage the 3 clips and remove the roof headlining assy.

    NOTE: In order to prevent the roof headlining from becoming bent, work must be performed by 2 or more persons when removing/installing it.
    Fig 26: Disengaging 5 Clips And Removing Roof Headlining Assy
    G02607504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL ROOF HEADLINING ASSY 
    1. w/ sliding roof:

      Install the roof headlining with the 5 clips.

    2. w/o sliding roof:

      Install the roof headlining with the 3 clips.

    NOTE: In order to prevent the roof headlining from becoming bent, work must be performed by 2 or more persons when removing/installing it.
    Fig 27: Installing Roof Headlining With 3 Clips
    G02607505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL ROOF CONSOLE BOX 
    1. Temporarily install the 2 screws to the retainer.
    2. Set the console box, as shown in the illustration.
    3. Slide the console box in the direction indicated by the arrow mark in the illustration so that the screws can meet the keyholes.
    4. Tighten the 2 screws.
    5. Tighten the 2 Torx® screws.
    Fig 28: Tightening 2 Screws
    G02607506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002