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Home >> Land Rover >> 2021 >> Range Rover Velar R-Dynamic HSE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- Range Rover Velar/L560 (Removal & Installation - Installation)) >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV >> Removal And Installation >> Valve Cover (G2523510) >> Removal

Valve Cover (G2523510): Removal

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • If the vehicle has been powered down, do not power up the vehicle until all the bonding points have been tested.
  • It is the responsibility of the Electric Vehicle Senior Authorized Person (EVSAP) to make sure they comply with any local legislation for work on High Voltage (HV).
  • The approved Personal Protective Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE  must be checked for signs of damage before each use, if damaged, replacement PPE  must be obtained before doing this procedure.
NOTE:
  • All Permit To Work (PTW) documents must be kept for a minimum of 5 years.
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.

The following step(s) applies to: 

All vehicles 

  1. Raise and support the vehicle on a suitable 2-post lift.

    Refer to: JACKING AND LIFTING .

    The following step(s) applies to: 

    Plug in hybrid electric vehicles only 

  2. WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.
    G12528294Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves work on components associated with the HV  system. Only technicians qualified to EVCP level or higher are allowed to do this procedure.  It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.

    Refer to: ELECTRIC VEHICLE SAFETY RULES .

  3. G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Power Down the HV  system. Only technicians qualified to Electric Vehicle Authorized Person (EVAP) level are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the EV  Safety Rules.

    Refer to: PHEV POWER DOWN/UP - COMPLETE VEHICLE - PATHFINDER .

  4. Refer to HV  electrical connector operation and inspection document before disconnecting any HV  electrical connectors.

    Refer to: the appropriate service information.

    The following step(s) applies to: 

    All vehicles 

  5. Disconnect the 12V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  6. Remove the Variable Camshaft Timing (VCT) unit.

    Refer to: VARIABLE CAMSHAFT TIMING UNIT .

  7. Remove the Continuous Variable Valve Lift (CVVL) assembly.

    Refer to: CONTINUOUS VARIABLE VALVE LIFT .

  8. Remove the fuel injectors.

    Refer to: FUEL INJECTORS .

  9. Remove the engine vent oil separator.

    Refer to: VALVE COVER VENT OIL SEPARATOR .

  10. Remove the evaporative emission canister purge valve.

    Refer to: EVAPORATIVE EMISSION CANISTER PURGE VALVE (G2034092) .

  11. Remove the High Pressure (HP) fuel pump.

    Refer to: HIGH PRESSURE FUEL PUMP (G2043272) .

    The following step(s) applies to: 

    Plug-in Hybrid Electric Vehicles (PHEV) 

  12. Remove the coolant pump drive belt.

    Refer to: ACCESSORY DRIVE BELT .

    The following step(s) applies to: 

    All vehicles 

  13. Remove the accessory drive belt.

    Refer to: ACCESSORY DRIVE BELT .

  14. G14515855Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the clip.
  15. G14515856Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 2 electrical connectors.
    • Remove the bolt.
    • Release the 4 clips.
  16. G14515771Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the oil temperature sensor connector clip.

  17. G14515772Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 5 electrical connectors.
    • Remove the bolt.
    • Reposition the wiring harness away from the valve cover assembly.
  18. G14515859Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the engine cover support mount.
    • Remove the 2 retaining studs and reposition the coolant bypass hose away from the valve cover assembly.
  19. G14515860Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the engine lifting bracket.
  20. G14515861Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 19 bolts.
    • Remove the valve cover assembly.
    • Remove and discard the valve cover gasket.
  21. NOTE: Do not disassemble further if the component is removed for access only.
    G11717922Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the intake Camshaft Position Sensor (CMP).
    • Remove the exhaust CMP  .
    • Inspect the O-ring seals, install a new component if damaged.
  22. G11717923Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the oil filler pipe.
    • Remove and discard the O-ring seal.
  23. NOTE: Make sure the components are marked according to their installed position prior to removal.
    G14516040Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 20 camshaft bearing cap bolts evenly 1 turn at a time.
    • Remove the 20 camshaft bearing cap bolts.
    • Remove the 10 camshaft bearing caps.
  24. NOTE: Make sure the components are marked according to their installed position prior to removal.
    G14516041Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 camshafts.
    • Inspect the components and renew if damaged or worn.
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