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Home >> Land Rover >> 2021 >> Range Rover Velar R-Dynamic HSE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- Range Rover Velar/L560 (Specifications - Removal & Installation))) >> Engine - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV >> Removal And Installation >> Upper Timing Cover (G2523509) >> Removal

Upper Timing Cover (G2523509): Removal

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • If the vehicle has been powered down, do not power up the vehicle until all the bonding points have been tested.
  • It is the responsibility of the Electric Vehicle Senior Authorized Person (EVSAP) to make sure they comply with any local legislation for work on High Voltage (HV).
  • The approved Personal Protective Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE  must be checked for signs of damage before each use, if damaged, replacement PPE  must be obtained before doing this procedure.
NOTE:
  • All Permit To Work (PTW) documents must be kept for a minimum of 5 years.
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.

The following step(s) applies to: 

All vehicles 

  1. Raise and support the vehicle on a suitable 2-post lift.

    Refer to: JACKING AND LIFTING .

    The following step(s) applies to: 

    Plug in hybrid electric vehicles only 

  2. WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.
    G12528294Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves work on components associated with the HV  system. Only technicians qualified to EVCP level or higher are allowed to do this procedure.  It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.

    Refer to: ELECTRIC VEHICLE SAFETY RULES .

  3. G12528295Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Power Down the HV  system. Only technicians qualified to Electric Vehicle Authorized Person (EVAP) level are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the EV  Safety Rules.

    Refer to: PHEV POWER DOWN/UP - COMPLETE VEHICLE - PATHFINDER .

  4. Refer to high voltage electrical connector operation and inspection document before disconnecting any high voltage electrical connectors.

    Refer to: the appropriate service information.

    The following step(s) applies to: 

    All vehicles 

  5. Disconnect the 12V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  6. Partially drain the engine cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .

  7. Remove the hood.

    Refer to: HOOD .

  8. Remove the right side secondary bulkhead inner panel.

    Refer to: SECONDARY BULKHEAD RIGHT INNER PANEL - INGENIUM I4 2.0L PETROL .

  9. Remove the left side secondary bulkhead outer panel.

    Refer to: SECONDARY BULKHEAD LEFT OUTER PANEL .

  10. CAUTION: Be prepared to collect escaping coolant.
    G14515987Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 2 coolant hoses from the underside of the coolant separator.
    • Release the 2 coolant hose clamps and remove the 2 hoses.
    • Release the bleed line connection.
  11. CAUTION: Be prepared to collect escaping coolant.
    G14515988Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the coolant separator.
  12. G14515989Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 3 clips.
    • Release the Emergency Park Release (EPR) lever from the bracket.
  13. G14515990Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the clip.
    • Remove the 2 bolts.
    • Remove the coolant separator bracket.
  14. G14515991Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 5 wiring harness clips.
    • Disconnect the 2 electrical connectors from the 2 Variable Camshaft Timing (VCT) solenoids.
    • Disconnect the exhaust pressure sensor.
    • Release the 2 wiring harness clips from the pipe.
  15. G14515992Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 3 bolts.
    • Reposition the exhaust pressure sensor.
    • Release the coolant hose clip.
    • Reposition the 2 coolant hoses.
  16. G14515993Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the 3 clips.
    • Remove the 4 bolts.
    • Remove the fuel injector pump bracket.
  17. G14515994Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the Noise, Vibration and Harshness (NVH) material.

  18. G14515995Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the 2 VCT  solenoids.
    • Remove and discard the O-ring seals.
  19. G14515996Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 12 bolts.
    • Remove the upper timing cover.
  20. G14515997Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the upper timing cover gasket.

  21. CAUTION: Make sure the component is clean and free from any contamination
    G14515998Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    With a suitable plastic scraper clean the RTV sealant from the cylinder block and the cylinder head mating surface.

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