Crankshaft Rear Seal (G2523493): Removal

WARNING: This page is about a different variant/trim than selected.

WARNING:

If the vehicle has been powered down, do not power up the vehicle until all the bonding points have been tested.
It is the responsibility of the Electric Vehicle Senior Authorized Person (EVSAP) to make sure they comply with any local legislation for work on High Voltage (HV).
The approved Personal Protective Equipment (PPE) must be worn where indicated within this procedure and not removed unless indicated within a step. All items of PPE must be checked for signs of damage before each use, if damaged, replacement PPE must be obtained before doing this procedure.

NOTE:

All Permit To Work (PTW) documents must be kept for a minimum of 5 years.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

The following step(s) applies to:

All vehicles

Before completing this repair make sure the Diagnosis and Testing Crankshaft Rear Oil Seal Inspection procedure is followed.
Refer to: ENGINE - INGENIUM I4 2.0L PETROL .
CAUTION: Failure to follow this step may result in damage to the crankshaft rear oil seal.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

The existing special tool JLR-303-1674A must be modified as illustrated before use.

Special Tool(s): JLR-303-1674A
Raise and support the vehicle on a suitable 2-post lift.
Refer to: JACKING AND LIFTING .

The following step(s) applies to:

Plug in hybrid electric vehicles only
WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

This procedure involves work on components associated with the HV system. Only technicians qualified to EVCP level or higher are allowed to do this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the Electric Vehicle (EV) Safety Rules.

Refer to: ELECTRIC VEHICLE SAFETY RULES .
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Power Down the HV system. Only technicians qualified to Electric Vehicle Authorized Person (EVAP) level are allowed to perform this procedure. It is mandated that all technicians involved with the steps in this procedure have read and understood the EV Safety Rules.

Refer to: PHEV POWER DOWN/UP - COMPLETE VEHICLE - PATHFINDER .
Refer to HV electrical connector operation and inspection document before disconnecting any HV electrical connectors.
Refer to: the appropriate service information .
Remove the dual mass flywheel.
Refer to: DUAL MASS FLYWHEEL .

The following step(s) applies to:

All vehicles
Disconnect the 12V system.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .
Remove the drive plate.
Refer to: DRIVE PLATE .
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Install the spacer to the drill bit and use the notch on the special tool to tighten the drill bit in the correct depth.

Special Tool(s): JLR-303-1712

General Equipment: Electric drill
CAUTION: Make sure the alignment pin fits correctly.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install the special tool to the end of the crankshaft.
  Special Tool(s): JLR-303-1712
- Install and hand-tighten the 3 bolts.
  Special Tool(s): JLR-303-1712
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Drill through the upper hole of the special tool.
  Special Tool(s): JLR-303-1712
- Remove the special tool.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Install and hand-tighten the screw through the special tool.
- Position the special tool as illustrated.
  Special Tool(s): JLR-303-1712
- Use the special tool to remove the rear crankshaft seal with a backward motion.
- Remove the special tool, remove and discard the rear crankshaft seal.
  Special Tool(s): 100-012