Timing Belt (G1879909): Installation
WARNING: This page is about a different variant/trim than selected.
- CAUTION: Only tighten the bolt hand tight at this stage.
Install the new timing belt tensioner assembly and bolt.
Renew Part: Timing belt tensioner Quantity: 1 .
Renew Part: Timing belt tensioner bolt Quantity: 1 .
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CAUTION: Do not use excessive force.
Rotate both the camshaft pulleys clockwise until they stop against the camshaft timing pegs.
- CAUTION: Make sure the camshaft pulleys remain in the clockwise position.
Starting at the crankshaft pulley, install the new timing belt in a counter clockwise direction, in the sequence shown above.
Renew Part: Timing belt Quantity: 1 .
- Using a suitable tool, rotate the tensioner assembly counter clockwise until window is aligned with the groove as illustrated.
- Tighten the tensioner assembly retaining bolt.
Torque
Stage 1: 20 Nm
Stage 2: 55°
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CAUTION:
- Do not use the special tools to lock the camshafts. Failure to follow this instruction may result in damage to the engine or the special tools.
- Do not allow the camshaft pulley center retaining bolt to turn.
- Using a suitable tool, counterhold the camshaft pulley center retaining bolt.
- Tighten the outer camshaft pulley bolts.
Torque : 23 Nm
- Remove the special tools.
Special Tool(s): 303-1126 , 303-1117
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CAUTION: Only rotate the crankshaft clockwise.
Rotate the crankshaft 2 complete turns clockwise.
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CAUTION: If the special tools cannot be correctly installed, repeat the timing belt installation procedure.
- Install the special tools to check the engine is correctly timed.
Special Tool(s): 303-1126 , 303-1117
- Install the special tools to check the engine is correctly timed.
- Remove the special tools.
Special Tool(s): 303-1126 , 303-1117
- Install the bracket.
Torque : 80 Nm
- Install the starter motor.
Refer to: STARTER MOTOR
- Install the timing cover.
Refer to: TIMING COVER
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT