Right Valve Cover (G1779731): Installation
WARNING: This page is about a different variant/trim than selected.
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CAUTION:
- Use only a plastic scraper when removing the sealing material.
- Use lint free cloth.
- Make sure that the mating faces are clean and free of corrosion and foreign material.
- Installation of the valve cover and tightening must be carried out within 7 minutes of applying the sealant.
NOTE:- Right valve cover.
- Left valve cover.
Apply (0.35g) a small amount of gasket sealant (Loctite 5900 or Hylosil sealant) in each location as shown on the illustration. Install the valve cover immediately after applying the sealant.
- CAUTION: Make sure that the mating faces are clean and free of corrosion and foreign material.
- Install a new right valve cover gasket
Renew Part: Camshaft cover gasket Quantity: 1 .
- Install, but do not fully tighten the 14 left valve cover bolts.
- Install a new right valve cover gasket
- Tighten the 14 left valve cover bolts in the indicated sequence.
Torque : 10 Nm
- Tighten the 14 left valve cover bolts in the indicated sequence.
- Install the fuel rail mounting bracket.
Torque : 23 Nm
- Install the right valve cover mounting bracket.
Torque : 10 Nm
- Install the plastic fixings.
- Install the pin.
Torque : 9 Nm
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- Install the Noise, Vibration and Harshness material.
- Install the wiring harness to the right valve cover.
- Install the vacuum harness.
- Install new fuel injector retaining clamps.
- Install new O-ring seals.
- Install new sealing washers.
Renew Part: Fuel Injector replacement kits Quantity: 3 .
- Install the fuel injectors.
Torque : 9 Nm
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- Install the fuel injector leak off pipes.
- Connect the fuel injector wiring harness.
- Install the right fuel rail.
Refer to: RIGHT FUEL RAIL
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- Install the vacuum harness.
- Connect the electrical connectors.
- Install the intake air shutoff throttle.
Refer to: INTAKE AIR SHUTOFF THROTTLE
- Fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT