Right Cylinder Head (G1779725): Installation

WARNING: This page is about a different variant/trim than selected.

CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- An acceptable flatness of the cylinder head is 0.2 mm.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Clean and inspect the cylinder head and cylinder block.
- Check the cylinder head face for distortion, across the center and from corner to corner.
  Refer to: CYLINDER HEAD DISTORTION
- CAUTION:
  - Use care when installing the cylinder head. Damage to the cylinder block, cylinder head or cylinder head gasket may result.
  - The head gasket must be installed over the cylinder block dowels.
  - Make sure that new bolts are installed.
  NOTE: No additional lubrication to the cylinder head bolts is required.
  
  Install a new cylinder head gasket.
  
  Renew Part: Cylinder head gasket Quantity: 1.
- Install the cylinder head.
- Hand tighten the bolts only at this stage.
Tighten the bolts in the indicated sequence below.

Fig 1: Cylinder Head Bolts Tightening Sequence
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque

Stage 1: 80 Nm

Stage 2: 180°
Install the valve rocker arms and hydraulic adjusters in the positions noted in the removal procedure.
Install the right side camshafts.
Refer to: RIGHT CAMSHAFT
Install the right side glow plugs.
Refer to: GLOW PLUGS
Install the right side exhaust manifold.
Refer to: RIGHT EXHAUST MANIFOLD
Install the right side Exhaust Gas Recirculation (EGR) valve.
Refer to: RIGHT EXHAUST GAS RECIRCULATION VALVE
CAUTION: Install new seals.

Install the coolant outlet manifold.

Renew Part: Water outlet tube to cylinder block seals Quantity: 1.

Torque : 10 Nm
Install the wiring harness.
Connect the startup battery ground cable
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Fill the cooling system.
Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING (G2131524) .