Right Camshaft (G2033430): Installation

WARNING: This page is about a different variant/trim than selected.

Install the secondary timing chain onto the camshafts.

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Install the secondary timing chain tensioner assembly.

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CAUTION: Make sure that the dots on the camshafts are aligned at the 12 o'clock position. Failure to follow this instruction may result in damage to the engine.
NOTE:
- Lubricate the camshafts and the camshaft bearing caps with oil meeting JLR specification prior to installation.
- Use hypoid oil to lubricate the camshafts.
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Install the right bank camshafts and secondary timing chain tensioner assembly.
Tighten the 2 bolts.

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Torque : 10 Nm
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- Apply Loctite 518 sealant to the exhaust camshaft seal bearing caps.
- Apply Loctite 518 sealant, 2 mm wide, to the rear left and front right camshaft bearing caps.
- Apply Loctite 518 sealant, 7 mm diameter, to the front left and rear right camshaft bearing caps.
NOTE: Tighten the bolts in the indicated sequence below.

Fig 1: Camshaft Bearing Caps Bolts Tightening Sequence
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- Install the camshaft bearing 9 caps in their original positions.
- Tighten the 18 camshaft bearing cap bolts.
  Torque
  
  Bolts 1 - 14
  
  Stage 1: 1 Nm
  
  Stage 2: 5 Nm
  
  Stage 3: 10 Nm
  
  Bolts 15 - 18
  
  Stage 1: 1 Nm
  
  Stage 2: 5 Nm
  
  Stage 3: 10 Nm
Remove the secondary timing chain tensioner retaining pin.

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CAUTION: Install a new seal.

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Install the new seal on the special tool.

Special Tool(s): 303-1119

Renew Part: Camshaft seal Quantity: 1.
CAUTION:
- A new camshaft front seal is supplied with a transit sleeve that must not be removed until the camshaft front seal is fully installed. Failure to follow this instruction may result in damage to the vehicle.
- Do not use any lubricant on the camshaft front seal, transit sleeve or the camshaft. Failure to follow this instruction may result in damage to the vehicle.
- Make sure the seal is installed correctly.
- Make sure that the mating faces are clean and free of corrosion and foreign material.
NOTE: Make sure that the seal is 1 mm below the face of the cylinder head.

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Using the special tool install the camshaft front seal.
Remove the special tool.

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Install the camshaft pulley hub.

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Install the camshaft pulley.

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Install the special tool.

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Special Tool(s): 303-1124
Using the special tool tighten the bolt.

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Torque

Stage 1: 80 Nm

Stage 2: 80°
Remove the special tool.

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CAUTION: Only tighten the bolts finger tight at this stage.

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Tighten the 3 bolts.
Install the new timing belt.
Refer to: TIMING BELT
Install the right valve cover.
Refer to: RIGHT VALVE COVER
Install the brake vacuum pump.
Refer to: BRAKE VACUUM PUMP - TDV6 3.0L DIESEL
Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT