Left Cylinder Head (G1085322): Installation
- Install the bracket to the rear of the cylinder head.
Torque : 24 Nm
- Install the bracket to the front of the cylinder head.
Torque : 24 Nm
- Install the engine coolant temperature sensor.
Torque : 14 Nm
- Install the oil temperature sensor.
Torque : 14 Nm
- Install a new camshaft position sensor.
Renew Part: Camshaft position sensor Quantity: 1.
Torque : 10 Nm
- CAUTION:
- Use care when installing the cylinder head. Damage to the cylinder block, cylinder head or cylinder head gasket may result.
- The head gasket must be installed over the cylinder block dowels.
- Make sure that new cylinder head bolts are installed.
NOTE: No additional lubrication to the cylinder head bolts is required.- Install a new cylinder head gasket.
Renew Part: Cylinder head gasket Quantity: 1.
- Install the cylinder head.
- Hand tighten the bolts only at this stage.
Renew Part: Cylinder head bolts Quantity: 1.
- Tighten the bolts in the indicated sequence below.
Torque
Stage 1: 80 Nm
Stage 2: 180°
- Install the left side glow plugs.
Torque : 11 Nm
- Install the left side glow plug wiring harness.
- Install the fuel pump bracket.
Torque : 10 Nm
- Install the wiring harness support bracket.
Torque : 10 Nm
- NOTE: Install new seals.
Install the coolant outlet manifold.
Renew Part: Engine coolant outlet seal Quantity: 1.
Torque : 10 Nm
-
NOTE: Install the components in their noted removal positions.
Install the valve rocker arms and hydraulic adjusters.
- Install the left side camshafts.
Refer to: LEFT CAMSHAFT
- Install the crankcase vent oil separator.
Refer to: CRANKCASE VENT OIL SEPARATOR
- Install a new oil filter element.
Refer to: OIL FILTER ELEMENT
- Install the left side exhaust manifold.
Refer to: LEFT EXHAUST MANIFOLD
- Install the left side Exhaust Gas Recirculation (EGR) valve.
Refer to: LEFT EXHAUST GAS RECIRCULATION VALVE
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
- Fill and bleed the cooling system.
Refer to the appropriate Cooling System Draining, Filling and Bleeding service information .