Right Cylinder Head (G2128211): Installation
- Check the cylinder head for distortion.
Refer to: CYLINDER HEAD DISTORTION
- WARNING: Make sure care is taken when handling the cylinder head gasket.CAUTION:
- The cylinder head gasket must be installed over the cylinder block dowels.
- Make sure that the mating faces are clean and free of foreign material.
- Install the new cylinder head gasket.
Renew Part: Cylinder head gasket Quantity: 1 .
- Install the cylinder head.
- CAUTION:
- Make sure that new cylinder head bolts are installed.
- Bolts must be Tightened in the sequence illustrated.
- Tighten the bolts 1 to 8 in the sequence shown.
Install the Special Tool(s): JLR-303-1653 , 303-1492
Renew Part: Cylinder head bolts Quantity: 8 .
Torque : 20 Nm
- Tighten the bolts 1 to 8 in the sequence shown.
Torque : 35 Nm
- Loosen bolt 1 then tighten.
Torque : 35 Nm
- Loosen bolts 2 to 8 then tighten.
Torque : 35 Nm
- Tighten bolts 1 to 8 in the sequence shown.
Torque : 90°
- Tighten bolts 1 to 8 in the sequence shown.
Torque : 120°
- Remove the special tools.
Remove the Special Tool(s): JLR-303-1653 , 303-1492
Install the new cylinder head bolt.
Renew Part: Cylinder head bolts Quantity: 1 .
Torque : 25 Nm
- CAUTION: Bolts must be Tightened in the sequence illustrated.
Install the new cylinder head bolts in the sequence shown.
Renew Part: Cylinder head bolts Quantity: 2 .
Torque : 12 Nm
-
CAUTION:
- If a new cylinder head has been installed then new tappets must be installed.
- If the cylinder head is being removed without a new component being installed, the tappets must be installed in their original positions.
Install the tappets. Lubricate with clean engine oil.
- Install the idler pulley.
Torque : 25 Nm
- Install the oil filter housing. Install a new gasket.
Renew Part: Oil filter housing gasket Quantity: 1 .
Torque : 12 Nm
- Install a new oil filter.
Renew Part: Oil filter Quantity: 1 .
- Install the air intake pipe support bracket.
Torque : 10 Nm
- Install the engine coolant manifold. Install new seals.
Renew Part: Engine coolant outlet upper O-ring seal Quantity: 2 .
Torque : 10 Nm
-
- Connect the 2 heater coolant hoses.
- Connect and secure the coolant temperature sensor wiring harness.
- Secure the engine wiring harness.
- Install the knock sensor.
Torque : 20 Nm
- Install the right camshaft.
Refer to: RIGHT CAMSHAFT
- Install the supercharger.
Refer to: SUPERCHARGER
- Install the right exhaust manifold.
Refer to: RIGHT EXHAUST MANIFOLD
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
- Fill the cooling system.
Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING (G2131524)