Auxiliary Fuel Pump (G2134420): Removal
WARNING: This page is about a different variant/trim than selected.
CAUTION:
Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- Before working on the fuel system make sure to study the fuel system health and safety article of this repair information.
- Depressurize the fuel system.
Refer to: FUEL SYSTEM PRESSURE RELEASE
- Disconnect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
- Remove the engine cover.
Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL
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WARNING: Be prepared to collect escaping fuel.
Disconnect the fuel lines.
-
WARNING: Be prepared to collect escaping fuel.
Disconnect the fuel return lines.
- Remove the 4 retaining bolts and lift out the fuel filter assembly.
- Disconnect the 2 electrical connectors.
Remove the 3 retaining nuts and the fuel pump cover.
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WARNING: Be prepared to collect escaping fuel.
- Remove and discard the fuel pump to fuel filter hose clamp and release the hose from the filter.
- Disconnect the fuel pump inlet hose and remove the fuel pump.