Left Fuel Rail (G1853004): Installation

WARNING: This page is about a different variant/trim than selected.

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Install a new seal.

Renew Part: Fuel injector O-ring seals Quantity: 1 .
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Using the special tool, install a new fuel injector seal.

Special Tool(s): 310-198

Renew Part: Fuel injector seal Quantity: 1 .
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Using the special tool, correctly located the seal.

Special Tool(s): 310-199
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Install a new fuel injector clamp.

Renew Part: Fuel Injector replacement kits Quantity: 1 .
CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.

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Insert the special tools.

Special Tool(s): 310-200-01 , 310-200-02
CAUTION: When installing the fuel injector(s), make sure that the Teflon seal is clean and free of foreign material and lubricant.

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Install the fuel left side injectors.
CAUTION:
- If new fuel injectors are installed, a new injector clamp must be installed.
- Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
NOTE: Lubricate the fuel injector O-ring seals with clean engine oil.

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Install the left side fuel rail.

Torque : 20 Nm
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Remove the special tool.

Special Tool(s): 310-200-01 , 310-200-02
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Install the bolt.

Torque : 20 Nm
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Remove the special tool.

Special Tool(s): 310-200-01 , 310-200-02
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Install the bolt.

Torque : 20 Nm
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Tighten the bolts in the indicated sequence.

Torque

Bolt 2: 30 Nm

Bolt 3: 30 Nm

Bolt 1: 30 Nm
Install the left side spark plugs.
Special Tool(s): 303-1450

Torque : 20 Nm
CAUTION: Make sure that the spark plugs are aligned correctly.

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Check that the vertical section of the T mark located on top of the spark plug, is aligned to no more than 45 degrees either side from the adjoining fuel injector.
Install the left side ignition coils.
Torque : 7 Nm
Connect the left side fuel injectors and ignition coils wiring harness.
CAUTION: Fuel tubes may be used a maximum of 4 times, paint mark the fuel tube after each full tightening sequence.

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- Install the high pressure fuel crossover pipe hand tight.
- Fully tighten the fuel crossover pipe unions.
  Torque : 21 Nm
- Fully tighten the fuel crossover pipe retaining bolts.
  Torque : 11 Nm
- Wait for 30 seconds.
- Check the fuel crossover pipe unions for the correct torque.
  Torque : 21 Nm
Install the right side breather.
Install the right side engine Noise, Vibration and Harshness (NVH) material.
Connect and secure the brake vacuum pipe.
Connect the right side coolant pipes.
Install the purge valve.
Refer to: EVAPORATIVE EMISSION CANISTER PURGE VALVE
Install the engine cover.
Refer to: ENGINE COVER - V6 S/C 3.0L PETROL
Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .