Fuel Injectors (G1867850): Removal
WARNING: This page is about a different variant/trim than selected.
WARNING:
- Be prepared to collect escaping fuel.
- Wait for a minimum of 1 minute after the engine has stopped before carrying out any repair to the fuel injection system.
CAUTION:
Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- Disconnect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
- Remove the engine cover.
Refer to: ENGINE COVER - INGENIUM I4 2.0L DIESEL
Remove the noise, vibration and harshness (NVH) material
Disconnect the fuel injector electrical connectors.
-
NOTE: To release the centre connection (1) of the fuel injector fuel return line, hold down the outer arms (2) and pull up the centre connection (1), then release the fuel injector fuel return line connector by pulling the outer arms (2) up.
Release the fuel injector fuel return line from the fuel injectors.
Position the fuel injector fuel return line to one side.
Release the wiring harness.
Remove and discard the high pressure fuel pipes.
-
CAUTION: Discard the bolts.
Remove the fuel injector retaining clamps.
Using the special tool, remove the fuel injector.
Special Tool(s): 100-012 , JLR-310-253
- Repeat Step 10 for the remaining fuel injectors.
Remove and discard the fuel injector seal.