In-Vehicle Crossbeam (G2018929): Installation
The following step(s) applies to:
All vehicles
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- Install the in-vehicle crossbeam onto the climate control assembly.
- Tighten the 7 bolts.
Torque : 10 Nm
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CAUTION: Take extra care not to damage the wiring harnesses.
- With assistance, install the in-vehicle crossbeam.
- Tighten the 4 bolts.
Torque : 20 Nm
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- Install the bracket.
- Tighten the 3 bolts.
Torque : 10 Nm
- Connect the wiring harness.
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NOTE: Repeat the step for the other side.
Connect the 2 drain tubes.
- Connect the wiring harness on the passenger side at 5 clips.
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- Connect the 4 electrical connectors to the climate module.
- Connect the 2 electrical connectors.
- Connect the wiring harness.
- Connect the 2 electrical connectors to the Body Control Module/Gateway Module Assembly (BCM/GWM).
- Connect the 4 electrical connectors.
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- Install the cover.
- Connect the wiring harness.
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- Connect the wiring harness.
- Install the ground cable bolt.
- Install the glovebox cooling duct.
- Connect the wiring harness.
- Connect the climate sensor electrical connector on the passenger side.
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- Connect the electrical connector to the electric booster heater.
- Connect the wiring harness.
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- Connect the climate sensor electrical connector on the driver side.
- Connect the wiring harness.
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- Position the instrument panel wiring harness at driver side 'A' Pillar.
- Connect the electrical connector.
- Tighten the torx screw.
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NOTE: Repeat the step for the other side.
Install the cross car beam lower bracket.
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- Install the floor heater duct on the driver side.
- Connect the climate sensor electrical connector on the driver side.
- Tighten the screw.
- Install the clip.
- Install the driver floor mat.
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- Install the floor heater duct on the passenger side.
- Connect the climate sensor electrical connector on the passenger side.
- Tighten the screw.
- Install the clip.
- Install the passenger floor mat.
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CAUTION: Passengers side only.
- Install the cowl side trim panel.
- Tighten the screw.
- Position the door weatherstrip.
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CAUTION: Drivers side only.
- Install the cowl side trim panel.
- Tighten the screw.
- Position the door weatherstrip.
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CAUTION: Drivers side only.
- Install the hood release lever.
- Tighten the screw.
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NOTE: Repeat the step for the other side.
- Connect the electrical connector.
- Install the front treadplate trim panel.
The following step(s) applies to:
Right-hand drive vehicles
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CAUTION: Make sure that the surface is clean and free of foreign material.
- Connect the Air Conditioning (A/C) pipes.
- Tighten the bolt.
Torque : 9 Nm
- Tighten the nut.
Torque : 20 Nm
-
- Connect the 2 coolant hoses.
- Connect the coolant hose and secure with the clip.
- Install and tighten the torx bolt.
Torque : 20 Nm
The following step(s) applies to:
Left-hand drive vehicles
-
CAUTION: Make sure that the surface is clean and free of foreign material.
- Connect the Air Conditioning (A/C) pipes.
- Tighten the bolt.
Torque : 9 Nm
- Install and tighten the torx bolt.
Torque : 20 Nm
-
- Connect the 2 coolant hoses.
- Connect the coolant hose and secure with the clip.
- Install and tighten the nut.
Torque : 20 Nm
- Install the secondary bulkhead right panel.
Refer to: SECONDARY BULKHEAD RIGHT PANEL - INGENIUM I4 2.0L DIESEL
Refer to: SECONDARY BULKHEAD RIGHT PANEL - V6 S/C 3.0L PETROL
Refer to: SECONDARY BULKHEAD RIGHT PANEL - TDV6 3.0L DIESEL
Refer to: SECONDARY BULKHEAD RIGHT PANEL - INGENIUM I4 2.0L PETROL
The following step(s) applies to:
All vehicles
- Install the secondary bulkhead left panel.
Refer to: SECONDARY BULKHEAD LEFT PANEL - INGENIUM I4 2.0L DIESEL
Refer to: SECONDARY BULKHEAD LEFT PANEL - V6 S/C 3.0L PETROL
Refer to: SECONDARY BULKHEAD LEFT PANEL - TDV6 3.0L DIESEL
Refer to: SECONDARY BULKHEAD LEFT PANEL - INGENIUM I4 2.0L PETROL
- Install the instrument panel console.
Refer to: INSTRUMENT PANEL CONSOLE
- Install the steering column.
Refer to: STEERING COLUMN
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NOTE: Repeat the procedure for the other side.
Install the front seats.
- Charge the air conditioning (A/C) system.
Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING
- Fill and bleed the cooling system.
Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING (INGENIUM I4 2.0L Diesel, General Procedures).
Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING (V6 S/C 3.0L Petrol, General Procedures).
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (TDV6 3.0L Diesel, General Procedures).
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (INGENIUM I4 2.0L Petrol, General Procedures).
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT