Diagnostic Test
- CHECK FOR SYSTEM VOLTAGE DTCS IN ALL MODULES WARNING:
On vehicles equipped with the high voltage system, you must thoroughly read and follow all High Voltage Safety procedures. In addition, before performing any diagnostic or service procedure near a high voltage component, you must perform the High Voltage Power Down. Failure to follow these instructions may result in possible serious or fatal injury.
Read the HIGH-VOLTAGE SAFETY PROCEDURES. Refer to HIGH VOLTAGE SAFETY PROCEDURES .
When the HIGH-VOLTAGE POWER-DOWN PROCEDURE is necessary. Refer to HIGH VOLTAGE POWER DOWN .
Repair any Low or High Voltage DTCs in HCP, BPCM, PCM, or IDCM before proceeding and recheck operation.
- With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
- For future reference, with the scan tool, run and save a Vehicle Scan Report and all related recorded data.
Are there any system voltage high or low DTCs present in any modules?
Yes
- Diagnose and repair the low voltage system or battery issue. Erase DTCs and retest.
- Perform the BATTERY PACK CONTROL MODULE (BPCM) VERIFICATION TEST. Refer to HV VERIFICATION TEST .
No
- Go To 2
- CHECK HV AND LOW VOLTAGE JUMPER BRIDGE HARNESS FOR CONCERNS
- Check the HV Battery Pack HV and low voltage harness connections for concerns.
Are there any problems with the low voltage or HV jumper bridge harness?
Yes
- Replace the affected harness and recheck operation.
- Perform the BATTERY PACK CONTROL MODULE (BPCM) VERIFICATION TEST. Refer to HV VERIFICATION TEST .
No
- Go To 3
- Check the HV Battery Pack HV and low voltage harness connections for concerns.
- CHECK THE BPCM POWER AND GROUND CIRCUITS
- Load test the Fused B+ and ground circuits at the BPCM.
Did the circuits pass a load test?
Yes
- If all powers and grounds are ok, replace the Primary and Secondary High Voltage Battery Packs in accordance with the Service Information. Refer to HIGH VOLTAGE BATTERY, REMOVAL AND INSTALLATION .
- Perform the BATTERY PACK CONTROL MODULE (BPCM) VERIFICATION TEST. Refer to HV VERIFICATION TEST .
No
- Repair the faulty power or ground circuit. Erase DTCs and retest.
- Perform the BATTERY PACK CONTROL MODULE (BPCM) VERIFICATION TEST. Refer to HV VERIFICATION TEST .
- Load test the Fused B+ and ground circuits at the BPCM.