Diagnostic Test

WARNING: This page is about a different variant/trim than selected.

CHECK FOR AN ACTIVE DTC
WARNING:
On vehicles equipped with the high voltage system, you must thoroughly read and follow all High Voltage Safety procedures. In addition, before performing any diagnostic or service procedure near a high voltage component, you must perform the High Voltage Power Down. Failure to follow these instructions may result in possible serious or fatal injury.

Read the HIGH-VOLTAGE SAFETY PROCEDURES. Refer to HIGH VOLTAGE SAFETY PROCEDURES .

When the HIGH-VOLTAGE POWER-DOWN PROCEDURE is necessary. Refer to HIGH VOLTAGE POWER DOWN .
1. With the scan tool, read Battery Pack Control Module (BPCM) DTCs and record on the repair order.
2. Record the Freeze Frame Data (If available), Event Data (If available), and Environmental Data.
3. With the scan tool, read BPCM DTCs.
  Is the DTC active?
  
  Yes
  - Go To 2
  No
  - Perform the TESTING FOR AN INTERMITTENT CONDITION procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
CHECK RELATED HARNESS CONNECTIONS
1. Disconnect all BPCM harness connectors.
2. Disconnect all related in-line harness connections (if equipped).
3. Disconnect the related component harness connectors.
4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
  - Proper connector installation.
  - Damaged connector locks.
  - Corrosion.
  - Other signs of water intrusion.
  - Weather seal damage (if equipped).
  - Bent terminals.
  - Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
  - Terminals that have been pushed back into the connector cavity.
  - Perform a terminal drag test on each connector terminal to verify proper terminal tension.
  Repair any conditions that are found.
5. Reconnect all BPCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
6. Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
7. Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
8. With the scan tool, erase DTCs.
9. Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
10. With the scan tool, read BPCM DTCs.
  Did the DTC return?
  
  Yes
  - Go To 3
  No
  - Perform the TESTING FOR AN INTERMITTENT CONDITION procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
PERFORM ISOLATION TEST
1. Perform the High Voltage Loss of Isolation Test Procedure. Refer to HIGH VOLTAGE LOSS OF ISOLATION TEST PROCEDURE .
  Were there any modules that failed the Isolation test?
  
  Yes
  - Replace the module in accordance with the service information. Once the failed module has been replaced, replace the Primary and Secondary High Voltage Battery Packs in accordance with the Service Information. Refer to HIGH VOLTAGE BATTERY, REMOVAL AND INSTALLATION .
  No
  - Replace the Primary and Secondary High Voltage Battery Packs in accordance with the Service Information. Refer to HIGH VOLTAGE BATTERY, REMOVAL AND INSTALLATION .
  - Perform the BATTERY PACK CONTROL MODULE (BPCM) VERIFICATION TEST. Refer to HV VERIFICATION TEST .