Removal And Installation: Installation
WARNING: This page is about a different car, the 2020 Jeep Renegade. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Do not rotate the crankshaft using the damper bolt. The bolt has left-hand threads and can be inadvertently loosened resulting in loss of camshaft timing. Only rotate the damper itself in a clockwise direction (as viewed from the front).
- Lubricate the outside diameter of the roller tappet and the inside of the roller tappet bore in the cylinder head with engine oil.
- Install the injection pump (1a) complete with roller tappet (1b) onto the cylinder head. To avoid side loading damage to the pump, tighten the bolts (1c) at the same time, or in alternating one half turn increments to the proper specification. Refer to TORQUE SPECIFICATION
.NOTE:
The side anti-rotation roller (a) must be inserted in the groove on the cylinder head.
- Connect and lock the coolant temperature sensor wire harness connector (1).
- Connect and lock the injection pump wire harness connector (2).
- Install the fuel supply line (1) to the injection pump.NOTE:
The high pressure fuel line can be reused if the injection pump and fuel rail are being reused, otherwise the high pressure fuel line must be discarded and replaced.
- Lightly lubricate the fuel line nuts with clean engine oil.
- Install the fuel line (2b) and tighten the fuel line nuts (1, 2a) to the proper specification. Refer to TORQUE SPECIFICATION .
- Install the battery tray. Refer to TRAY, BATTERY, INSTALLATION .
- Install the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .
- Install the engine cover. Refer to COVER, ENGINE, REMOVAL AND INSTALLATION .
- Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.
- Check the high pressure fuel system for leaks. Refer to HIGH PRESSURE FUEL SYSTEM LEAK TEST .