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Home >> Jeep >> 2019 >> Renegade High Altitude, 4WD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> 1.3L Engine (Service Information) >> Manifolds >> Manifold, Intake >> Removal And Installation >> Removal

Removal And Installation: Removal

  1. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  2. Disconnect and isolate the negative battery cable.
  3. Remove the belly pan. Refer to BELLY PAN, REMOVAL AND INSTALLATION .
  4. Remove the right front splash shield. Refer to SHIELD, SPLASH, FRONT WHEELHOUSE, REMOVAL AND INSTALLATION .
  5. Drain the engine coolant system. Refer to DRAINING AND FILLING THE COOLING SYSTEM - 1.3L .
  6. Remove the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL  .
  7. Remove the clean air hose. Refer to HOSE, CLEAN AIR, REMOVAL AND INSTALLATION  .
  8. Remove the turbocharger outlet hose. Refer to COOLER AND HOSES, CHARGE AIR, REMOVAL AND INSTALLATION  .
  9. Remove the throttle body. Refer to THROTTLE BODY, REMOVAL AND INSTALLATION .
  10. Remove the fuel rail. Refer to RAIL, FUEL, REMOVAL AND INSTALLATION .
    G00594912Courtesy of CHRYSLER GROUP, LLC
  11. Disconnect the quick couplings (1a) and remove the intake and outlet hoses (1b) from the air-water heat exchanger.
  12. Open the hose retaining clips (2).
    G00594913Courtesy of CHRYSLER GROUP, LLC
  13. Disconnect the engine in-line wire harness connector (1).
  14. Release the wire harness retaining clips (2) on the intake manifold.
    G00594914Courtesy of CHRYSLER GROUP, LLC
  15. Loosen the band clamp (1) and reposition the multi-way coolant inlet hose.
  16. Remove the lower bolt (2a) from the intake manifold (2b).
  17. Release the wiring retainer (3).
    G00594915Courtesy of CHRYSLER GROUP, LLC
  18. Disconnect the quick connector (1) and remove the oil vapor pipe from the intake manifold.
    G00594916Courtesy of CHRYSLER GROUP, LLC
  19. Disconnect the air temperature/pressure sensor wire harness connector (1).
    G00594917Courtesy of CHRYSLER GROUP, LLC
  20. Disconnect the quick coupling (1) and remove the fuel supply pipe from the high pressure fuel pump.
    G00594918Courtesy of CHRYSLER GROUP, LLC
  21. Disconnect the quick coupling (1) of the fuel vapor pipe.
  22. Release the fuel supply pipe (2a) from the retaining clip (2b).
    GC0208042Courtesy of CHRYSLER GROUP, LLC
  23. Disconnect the quick coupling (1a) of the fuel vapor pipes (1b).
    G00594919Courtesy of CHRYSLER GROUP, LLC
  24. Disconnect the evaporator purge solenoid wire harness connector (1).
  25. Disconnect the quick coupling (2) of the vapor inlet pipe to the evaporator purge solenoid.
    G00594920Courtesy of CHRYSLER GROUP, LLC
  26. Remove the bolts (1) and remove the bracket from the cylinder head cover.
    GC0208039Courtesy of CHRYSLER GROUP, LLC
  27. Disconnect the quick couplings (1a) and remove the coolant supply and return hoses (1b) from the heater core.
    G00594921Courtesy of CHRYSLER GROUP, LLC
  28. Remove the nuts (1a) and separate the intermediate exhaust pipe (1b) from the catalytic converter flange.
    G00594922Courtesy of CHRYSLER GROUP, LLC
  29. Position a suitable hydraulic lift under the gearbox.
  30. Remove the bolts (1) from the right engine mount insulator.
  31. Operate the hydraulic lift and lower the engine.
    G00594923Courtesy of CHRYSLER GROUP, LLC
  32. Open the retaining clips and release the intake manifold pipes.
  33. Remove the bolts (1a) and the intake manifold (1b) with the evaporative purge solenoid attached.
    G00594924Courtesy of CHRYSLER GROUP, LLC
  34. If required, remove the evaporative purge solenoid:
    • Open the band clamp (1a) and remove the fuel vapor pipe (1b).
    • Remove the bolts (2).
    • Release the pipes from the retainers (3a) and remove the fuel vapor solenoid valve (3b).
    GC0208034Courtesy of CHRYSLER GROUP, LLC
  35. Remove the seals (1a), (1b) and (1c) from the intake manifold.
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