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Section 13 (3.0L Turbo Diesel (Service Information)): Removal

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect and isolate the negative battery cable.
  2. Remove the hood. Refer to HOOD, REMOVAL .
  3. Remove the oil filter. Refer to FILTER, ENGINE OIL, REMOVAL .
  4. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  5. Remove the front skid plate. Refer to PLATE, SKID, TRANSFER CASE, REMOVAL .
  6. Remove the front suspension skid plate. Refer to PLATE, SKID, TRANSFER CASE, REMOVAL .
  7. Remove the transmission skid plate. Refer to PLATE, SKID, TRANSFER CASE, REMOVAL .
  8. Drain the cooling system. Refer to STANDARD PROCEDURE .
  9. Drain the engine oil. Using a NEW  sealing washer, install and tighten drain plug to 45 N.m (33 ft. lbs.).
  10. Remove the bolt securing the power steering supply line.
  11. Remove the rear A/C compressor mounting bolt.
  12. Remove the support and lower the vehicle.
    GC0174046Courtesy of CHRYSLER GROUP, LLC
  13. Remove the engine cover (1).
    GC0146726Courtesy of CHRYSLER GROUP, LLC
  14. Disconnect the Charge Air Cooler (CAC) hose at resonator (3).
  15. Remove the CAC hose (2) from the turbocharger.
  16. Release the clips (1) and remove the charge air resonator (3).
  17. Remove the charge air resonator mount bracket.
    GC0146755Courtesy of CHRYSLER GROUP, LLC
  18. Disconnect the CAC hose (1) from the EGR air flow control valve.
    GC0146725Courtesy of CHRYSLER GROUP, LLC
  19. Remove the coolant recovery bottle. Refer to BOTTLE, COOLANT RECOVERY, REMOVAL .
  20. Remove the cooling fan. Refer to FAN, COOLING, REMOVAL .
  21. Remove the upper radiator hose.
  22. Remove the lower radiator hose.
    GC0145586Courtesy of CHRYSLER GROUP, LLC
  23. Remove the cowl extension (1) and the side extensions (2, 5). Refer to SILENCER, COWL EXTENSION, REMOVAL .
  24. Remove the air cleaner body and the turbocharger inlet hose. Refer to BODY, AIR CLEANER, REMOVAL .
    GC0146780Courtesy of CHRYSLER GROUP, LLC
  25. Remove the bolts (2) and the fuel injection pump blocker shield (1).
    GC0146739Courtesy of CHRYSLER GROUP, LLC
  26. Disconnect the low pressure supply (2) and return (1) lines from the fuel injection pump. Refer to FITTING, QUICK CONNECT .
  27. Disconnect the brake booster vacuum hose.
  28. Disconnect the two heater hoses at bulk head.
    GC0146756Courtesy of CHRYSLER GROUP, LLC
  29. Remove the nut and the ground cable from the frame rail.
  30. Remove the generator. Refer to GENERATOR, REMOVAL .
  31. Remove the A/C compressor. Refer to COMPRESSOR, A/C, REMOVAL .
  32. Remove the oil cooler adapter. Refer to ADAPTER, OIL COOLER, REMOVAL .
  33. Remove the left exhaust manifold. Refer to MANIFOLD, EXHAUST, REMOVAL .
  34. Remove the starter. Refer to STARTER, REMOVAL .
  35. Paint mark the flex plate to torque converter relation and remove the torque converter bolts.
  36. Remove the starter wire harness-to-oil pan retainers.
  37. Disconnect the engine wire harness connector from the Powertrain Control Module (PCM).
    GC0158404Courtesy of CHRYSLER GROUP, LLC
  38. Remove the glow plug module. Refer to MODULE, GLOW PLUG, 3.0L DIESEL, REMOVAL .
  39. Disconnect the engine wire harness connector at right side fenderwell.
  40. Disconnect the engine wire harness connector below right head lamp.
  41. Remove the engine wire harness chassis ground.
  42. Move engine wire harness and position aside.
  43. Raise and support the vehicle.
  44. Remove the Diesel Particulate Filter (DPF). Refer to FILTER, DIESEL PARTICULATE, REMOVAL .
    GC0145633Courtesy of CHRYSLER GROUP, LLC
  45. On 4x4 models, remove the front axle (1). Refer to REMOVAL .
  46. Remove the transmission dipstick tube.
  47. Remove the upper five transmission-to-engine bolts.
  48. Remove the four transmission-to-oil pan bolts.
  49. Remove the bolts and position aside the power steering pump.
  50. Remove the bolts securing the transmission cooler liner to oil pan.
  51. Remove the support and lower the vehicle.
  52. Position floor jack under the transmission and slightly raise.
    GC0146798Courtesy of CHRYSLER GROUP, LLC
  53. Install the (special tool #VM.10360A-2, Bracket, Engine Lifting (Right)) (1) and securely tighten bolts (2).
    GC0157996Courtesy of CHRYSLER GROUP, LLC
  54. Install the (special tool #VM.10360A-3, Bracket, Engine Lifting (Left Front)) (1) and securely tighten bolt (2).
    GC0146800Courtesy of CHRYSLER GROUP, LLC
  55. Install the (special tool #VM.10360A-1, Bracket, Engine Lifting (Left Rear)) (1) and securely tighten bolts (2).
  56. Position the engine hoist and connect engine lift chain to engine lift fixtures.
    GC0157461Courtesy of CHRYSLER GROUP, LLC
  57. Remove the bolts (1) and the left side engine mount heat shield (2).
    GC0157459Courtesy of CHRYSLER GROUP, LLC
  58. Remove the bolts (2) and the right side engine mount heat shield (1).
    NOTE:

    Right side shown in the illustration, left side similar.

    GC0157455Courtesy of CHRYSLER GROUP, LLC
  59. Remove the right and left engine mount retaining nuts (1).
  60. Remove the engine from vehicle.
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