Section 13 (3.0L Turbo Diesel (Service Information)): Installation
WARNING: This page is about a different variant/trim than selected.
- Carefully align the engine assembly in the engine bay area and align with the transmission, Do Not lower the engine.
- Align the engine to transmission, and lower the engine mounts into position.NOTE:
Right side mount shown in the illustration, left side similar.
- Install the right and left engine mount retaining nuts (1) and tighten to 61 N.m (45 ft. lbs.).
- Remove engine lifting device.
- Install the right side engine mount heat shield. Tighten the bolts to 10 N.m (89 in. lbs.).
- Install the left side engine mount heat shield. Tighten the bolts to 10 N.m (89 in. lbs.).
- Remove the bolts (2) and the (special tool #VM.10360A-1, Bracket, Engine Lifting (Left Rear)) (1).
- Remove the bolt (2) and the (special tool #VM.10360A-3, Bracket, Engine Lifting (Left Front)) (1).
- Remove the bolts (2) and the (special tool #VM.10360A-2, Bracket, Engine Lifting (Right)) (1).
- Remove the floor jack from under the transmission.
- Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
- Install the four transmission-to-oil pan bolts and tighten to 55 N.m (41 ft. lbs.).
- Install the upper five transmission-to-engine bolts and tighten to 55 N.m (41 ft. lbs.).
- Install the bolts securing the transmission cooler liner to oil pan and securely tighten bolts.
- Position the EHPS pump, install the retaining bolts and tighten to 23 N.m (17 ft. lbs.).
- Install the transmission dipstick tube.
- On 4x4 models, Install the front axle (1). Refer to INSTALLATION .
- Install the Diesel Particulate Filter (DPF). Refer to FILTER, DIESEL PARTICULATE, INSTALLATION .
- Remove the support and lower the vehicle.
- Position the engine wire harness over engine and connect wire harness connectors.
- Install the engine wire harness chassis ground.
- Connect the engine wire harness connector below right head lamp.
- Connect the engine wire harness connector at right fenderwell.
- Install the glow plug module (2). Refer to MODULE, GLOW PLUG, 3.0L DIESEL, INSTALLATION .
- Connect the engine wire harness connector to Powertrain Control Module (PCM).
- Verify that the torque converter is pulled flush to the flexplate. Tighten the bolts to 42 N.m (31 ft. lbs.).
- Install the starter. Refer to STARTER, INSTALLATION .
- Install the left exhaust manifold. Refer to MANIFOLD, EXHAUST, INSTALLATION .
- Install the oil cooler adapter assembly. Refer to ADAPTER, OIL COOLER, INSTALLATION .
- Install the A/C compressor. Refer to COMPRESSOR, A/C, INSTALLATION .
- Install the generator. Refer to GENERATOR, INSTALLATION
.
- Install the ground cable at frame rail and securely tighten nut (1).
- Connect the two heater hoses at bulk head.
- Connect the brake booster vacuum hose.
- Connect the low pressure supply (2) and return (1) lines to the fuel injection pump.
- Install the fuel injection pump blocker shield. Tighten the bolts to 25 N.m (18 ft. lbs.).
- Install air cleaner body and turbocharger inlet hose. Refer to BODY, AIR CLEANER, INSTALLATION .
- Install the cowl extension (1) and the side extensions (2, 5). Refer to SILENCER, COWL EXTENSION, INSTALLATION .
- Install the lower radiator hose.
- Install the upper radiator hose.
- Install the cooling fan. Refer to FAN, COOLING, INSTALLATION
.
- Install the coolant recovery bottle. Refer to BOTTLE, COOLANT RECOVERY, INSTALLATION
.
- Connect the Charge Air Cooler (CAC) hose (1) to the EGR air flow control valve.
- Install the charge air resonator mount bracket.
- Install the charge air resonator (3) and attach the clips (1).
- Connect the CAC hose to resonator (3).
- Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
- Install the rear A/C compressor mounting bolt and tighten to bolt to 28 N.m (21 ft. lbs.).
- Install bolt securing the power steering supply line and securely tighten.
- Install the transmission skid plate. Refer to PLATE, SKID, TRANSFER CASE, INSTALLATION .
- Install the front suspension skid plate. Refer to PLATE, SKID, TRANSFER CASE, INSTALLATION .
- Install the front skid plate. Refer to PLATE, SKID, TRANSFER CASE, INSTALLATION .
- Remove the support and lower the vehicle.
- Install a NEW oil filter. Refer to FILTER, ENGINE OIL, INSTALLATION .
- Fill engine with the recommended engine oil. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
- Fill the cooling system. Refer to STANDARD PROCEDURE .
- Install the hood. Refer to HOOD, INSTALLATION .
- Connect the negative battery cable.
- Start engine, allow to warm, turn engine off and inspect for leaks.
- Install the engine cover (1).