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Section 13 (3.0L Turbo Diesel (Service Information)): Installation

WARNING: This page is about a different variant/trim than selected.
GC0157455Courtesy of CHRYSLER GROUP, LLC
  1. Carefully align the engine assembly in the engine bay area and align with the transmission, Do Not  lower the engine.
  2. Align the engine to transmission, and lower the engine mounts into position.
    NOTE:

    Right side mount shown in the illustration, left side similar.

  3. Install the right and left engine mount retaining nuts (1) and tighten to 61 N.m (45 ft. lbs.).
  4. Remove engine lifting device.
    GC0157461Courtesy of CHRYSLER GROUP, LLC
  5. Install the right side engine mount heat shield. Tighten the bolts to 10 N.m (89 in. lbs.).
    GC0157459Courtesy of CHRYSLER GROUP, LLC
  6. Install the left side engine mount heat shield. Tighten the bolts to 10 N.m (89 in. lbs.).
    GC0146800Courtesy of CHRYSLER GROUP, LLC
  7. Remove the bolts (2) and the (special tool #VM.10360A-1, Bracket, Engine Lifting (Left Rear)) (1).
    GC0157996Courtesy of CHRYSLER GROUP, LLC
  8. Remove the bolt (2) and the (special tool #VM.10360A-3, Bracket, Engine Lifting (Left Front)) (1).
    GC0146798Courtesy of CHRYSLER GROUP, LLC
  9. Remove the bolts (2) and the (special tool #VM.10360A-2, Bracket, Engine Lifting (Right)) (1).
  10. Remove the floor jack from under the transmission.
  11. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  12. Install the four transmission-to-oil pan bolts and tighten to 55 N.m (41 ft. lbs.).
  13. Install the upper five transmission-to-engine bolts and tighten to 55 N.m (41 ft. lbs.).
  14. Install the bolts securing the transmission cooler liner to oil pan and securely tighten bolts.
  15. Position the EHPS pump, install the retaining bolts and tighten to 23 N.m (17 ft. lbs.).
  16. Install the transmission dipstick tube.
    GC0145633Courtesy of CHRYSLER GROUP, LLC
  17. On 4x4 models, Install the front axle (1). Refer to INSTALLATION .
  18. Install the Diesel Particulate Filter (DPF). Refer to FILTER, DIESEL PARTICULATE, INSTALLATION .
  19. Remove the support and lower the vehicle.
  20. Position the engine wire harness over engine and connect wire harness connectors.
  21. Install the engine wire harness chassis ground.
  22. Connect the engine wire harness connector below right head lamp.
  23. Connect the engine wire harness connector at right fenderwell.
    GC0158404Courtesy of CHRYSLER GROUP, LLC
  24. Install the glow plug module (2). Refer to MODULE, GLOW PLUG, 3.0L DIESEL, INSTALLATION .
  25. Connect the engine wire harness connector to Powertrain Control Module (PCM).
  26. Verify that the torque converter is pulled flush to the flexplate. Tighten the bolts to 42 N.m (31 ft. lbs.).
  27. Install the starter. Refer to STARTER, INSTALLATION .
  28. Install the left exhaust manifold. Refer to MANIFOLD, EXHAUST, INSTALLATION .
    GC0146686Courtesy of CHRYSLER GROUP, LLC
  29. Install the oil cooler adapter assembly. Refer to ADAPTER, OIL COOLER, INSTALLATION .
  30. Install the A/C compressor. Refer to COMPRESSOR, A/C, INSTALLATION .
  31. Install the generator. Refer to GENERATOR, INSTALLATION .
    GC0146756Courtesy of CHRYSLER GROUP, LLC
  32. Install the ground cable at frame rail and securely tighten nut (1).
  33. Connect the two heater hoses at bulk head.
  34. Connect the brake booster vacuum hose.
    GC0146739Courtesy of CHRYSLER GROUP, LLC
  35. Connect the low pressure supply (2) and return (1) lines to the fuel injection pump.
    GC0146780Courtesy of CHRYSLER GROUP, LLC
  36. Install the fuel injection pump blocker shield. Tighten the bolts to 25 N.m (18 ft. lbs.).
  37. Install air cleaner body and turbocharger inlet hose. Refer to BODY, AIR CLEANER, INSTALLATION .
    GC0145586Courtesy of CHRYSLER GROUP, LLC
  38. Install the cowl extension (1) and the side extensions (2, 5). Refer to SILENCER, COWL EXTENSION, INSTALLATION .
  39. Install the lower radiator hose.
  40. Install the upper radiator hose.
  41. Install the cooling fan. Refer to FAN, COOLING, INSTALLATION .
    GC0146725Courtesy of CHRYSLER GROUP, LLC
  42. Install the coolant recovery bottle. Refer to BOTTLE, COOLANT RECOVERY, INSTALLATION .
    GC0146755Courtesy of CHRYSLER GROUP, LLC
  43. Connect the Charge Air Cooler (CAC) hose (1) to the EGR air flow control valve.
    GC0146726Courtesy of CHRYSLER GROUP, LLC
  44. Install the charge air resonator mount bracket.
  45. Install the charge air resonator (3) and attach the clips (1).
  46. Connect the CAC hose to resonator (3).
  47. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  48. Install the rear A/C compressor mounting bolt and tighten to bolt to 28 N.m (21 ft. lbs.).
  49. Install bolt securing the power steering supply line and securely tighten.
  50. Install the transmission skid plate. Refer to PLATE, SKID, TRANSFER CASE, INSTALLATION .
  51. Install the front suspension skid plate. Refer to PLATE, SKID, TRANSFER CASE, INSTALLATION .
  52. Install the front skid plate. Refer to PLATE, SKID, TRANSFER CASE, INSTALLATION .
  53. Remove the support and lower the vehicle.
  54. Install a NEW  oil filter. Refer to FILTER, ENGINE OIL, INSTALLATION .
  55. Fill engine with the recommended engine oil. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  56. Fill the cooling system. Refer to STANDARD PROCEDURE .
  57. Install the hood. Refer to HOOD, INSTALLATION .
  58. Connect the negative battery cable.
  59. Start engine, allow to warm, turn engine off and inspect for leaks.
    GC0174046Courtesy of CHRYSLER GROUP, LLC
  60. Install the engine cover (1).