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Home >> Jeep >> 2017 >> Wrangler Sahara, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 41 (Rear Driveline Module) >> Seal, Output Flange >> Installation >> Two Speed - Right

Two Speed - Right

WARNING: This page is about a different car, the 2017 Jeep Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
GC0159688Courtesy of CHRYSLER GROUP, LLC
  1. Install the output seal using (special tool #D-163, Installer, Seal) and (special tool #C-4171-2, Extension, Drive Handle).
  2. If equipped with a two speed with locker, install dust deflector onto shaft. If equipped with a two speed non locking differential install the output shaft into the Rear Axle Differential.
    NOTE:

    Always use (special tool #9099, Seal Protector, Differential Output) when installing shaft into the Differential, Rear Axle. If seal protector is new, split at the seam before using.

  3. Install a new circlip to the output shaft.
  4. Install the axle shaft shim on the hub end of the shaft.
    NOTE:

    Use care when installing halfshaft to axle assembly. The halfshaft installation angle should be minimized to avoid damage to the seal upon installation.

    GC0159420Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Lightly apply a light grease to the splines prior to installing halfshaft. 

  5. Install the axle shaft (2) onto the Rear Axle Differential, Rear Axle (1).
    NOTE:

    Be sure the axle shaft is installed fully and circlip is seated onto output shaft.

  6. Install the rear knuckle Refer to KNUCKLE, REAR, INSTALLATION .
  7. Fill the differential fluid. Refer to FLUID, DIFFERENTIAL, STANDARD PROCEDURE .
  8. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.