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Sunroof - Service Information: Assembly-Module: Removal

Fig 1: Disconnect/Connect Sunroof Wire Harness Electrical Connector & Harness Support Clips
GC0045004Courtesy of DAIMLERCHRYSLER CORP.
WARNING: The Excessive Force Limitation (EFL) feature must be calibrated any time a sunroof motor/module is replaced with a new component. Failure to perform this procedure could result in vehicle damage and/or personal injury. (Refer to ELECTRICAL/POWER TOP/MOTOR - STANDARD PROCEDURE - EXCESSIVE FORCE LIMITATION (EFL) CALIBRATION ) for the appropriate procedure.
  1. Move glass panel to the fully closed position.
  2. Disconnect and isolate the battery negative cable.
  3. Remove headliner (Refer to BODY/INTERIOR/HEADLINER - REMOVAL) .
  4. Disconnect the sunroof wire harness electrical connector (2) and separate the harness support clips (1) from the body.
    Fig 2: Identifying Front & Rear Drain Tubes
    GC0027999Courtesy of DAIMLERCHRYSLER CORP.
  5. Disconnect the front (1) and rear (2) drain tubes from sunroof housing.
    Fig 3: Remove/Install DVD Support Bracket
    GC0028001Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove the fasteners (1) and (2) and remove the DVD support bracket, if equipped.
    Fig 4: Remove/Install Sunroof Assembly
    GC0045003Courtesy of DAIMLERCHRYSLER CORP.
  7. Remove the front (2) and rear (4) fasteners.
  8. With the aid of a helper, support the sunroof and remove the fasteners (3) attaching sunroof assembly to roof panel.
  9. Remove the sunroof from vehicle.