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Home >> Jeep >> 2005 >> Wrangler Rubicon, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 546 (5.7L Engine (Service Information)) >> Engine - 5.7L Service Information >> Removal - Engine

Removal - Engine

WARNING: This page is about a different car, the 2005 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: STRUT TOWER SUPPORT
GC0027231Courtesy of DAIMLERCHRYSLER CORP.
  1. Remove the strut tower support (1).
    Fig 2: 5.7L WK Engine Cover
    GC0027263Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove the engine cover (1).
    Fig 3: Accessory Drive Belt Routing
    GC0027268Courtesy of DAIMLERCHRYSLER CORP.
    1 - GENERATOR
    2 - IDLER PULLEY
    3 - WATER PUMP
    4 - P/S PUMP
    5 - A/C COMPRESSOR
    6 - CRANKSHAFT
    7 - BELT TENSIONER
  3. Perform the Fuel System Pressure Release procedure (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE) .
  4. Disconnect the battery negative cable.
  5. Remove the air cleaner resonator and duct work as an assembly.
  6. Drain cooling system (Refer to COOLING - STANDARD PROCEDURE) .
  7. Remove the accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - REMOVAL) .
  8. Remove radiator fan shroud (Refer to COOLING/ENGINE/RADIATOR FAN - REMOVAL) .
    Fig 4: COMPRESSOR-A/C 5.7L R AND I
    GC0015492Courtesy of DAIMLERCHRYSLER CORP.
  9. Remove the A/C compressor with the lines attached. Secure compressor out of the way.
    Fig 5: GENERATOR-5.7L
    GC0015493Courtesy of DAIMLERCHRYSLER CORP.
  10. Remove generator assembly (Refer to ELECTRICAL/CHARGING/GENERATOR - REMOVAL) .
  11. Remove the intake manifold and IAFM as an assembly (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL) .
  12. Remove the ground wires from the rear of each cylinder head.
    Fig 6: HEATER HOSE SUPPLY
    GC0015491Courtesy of DAIMLERCHRYSLER CORP.
    1 - Heater Hose
    2 - Clamp
    3 - Tube
    Fig 7: HEATER HOSE RETURN
    GC0015490Courtesy of DAIMLERCHRYSLER CORP.
    1 - Heater Hose
    2 - Clamp
    3 - Tube
  13. Disconnect the heater hoses (1).
    Fig 8: Engine Mount Bolt
    GC0027267Courtesy of DAIMLERCHRYSLER CORP.
    NOTE: It is not necessary to disconnect P/S hoses from pump, for P/S pump removal.
  14. Remove the power steering pump and set aside.
  15. Disconnect the fuel supply line (Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .
  16. Raise and support the vehicle on a hoist and drain the engine oil.
  17. Remove engine front mount to frame bolts (3) and nuts.
  18. Disconnect the transmission oil cooler lines from their retainers at the oil pan bolts.
    Fig 9: 5.7 Starter
    GC0027266Courtesy of DAIMLERCHRYSLER CORP.
  19. Disconnect exhaust pipe at manifolds.
  20. Disconnect the starter wires. Remove starter motor (1) (Refer to ELECTRICAL/STARTING/STARTER MOTOR - REMOVAL) .
    Fig 10: WK 5.7L STRUCTURAL DUST COVER
    GC0027258Courtesy of DAIMLERCHRYSLER CORP.
    1 - STRUCTURAL COVER
    2 - BOLTS
  21. Remove the structural dust cover (1).
    Fig 11: TORQUE CONVERTER BOLTS
    GC0015486Courtesy of DAIMLERCHRYSLER CORP.
    1 - Bolts
  22. Remove drive plate to converter bolts.
    Fig 12: 5.7L WK Oil Pan To Trans Bolts
    GC0027262Courtesy of DAIMLERCHRYSLER CORP.
    1 - BOLTS
  23. Remove the oil pan to transmission bolts (1).
    Fig 13: Remove/Install Transmission to Engine Bolts
    GC0015487Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE
    2 - BOLTS
    3 - TRANSMISSION
  24. Remove transmission bell housing to engine block bolts (2).
  25. Lower the vehicle.
    Fig 14: ENGINE LIFT FIXTURE and ADAPTER
    GC0015474Courtesy of DAIMLERCHRYSLER CORP.
    1 - Bolts
    2 - Engine Lift Fixture
    3 - Adapter Bolt
    4 - Adapter
    5 - Adapter Nut
  26. Install engine lift fixture, special tool # 8984 and 8984-UPD.
  27. Separate engine from transmission, remove engine from vehicle, and install engine assembly on a repair stand.
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